FRONT DOOR WINDOW FRAME MOULDING INSTALLATION


  1. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING


    1. Clean the vehicle body surface.


      1. Remove any caulking sponge from the vehicle body.

      2. Wipe off any tape adhesive residue with cleaner.

    2. A019O0CE01
      Text in Illustration
      *1 Caulking Sponge

      Install a new front door front window frame moulding.


      1. Remove the release paper from the face of the front door front window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      2. Engage the front door front window frame moulding to the door frame.

      3. Using an air riveter or hand riveter with a nose piece, install the front door front window frame moulding with 2 new rivets.

        Tech Tips

        If the rivet cannot be cut, pull it once and cut it.

        Note

        A019K7CE01

        • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        • A019K1KE01

          Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

        • A019LDAE09

          Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. A019NPT

      Engage the front door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 6 new rivets.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note

      A019K7CE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A019K1KE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A019LDAE08

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  3. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY


    1. A019OPME01

      Install the front door panel sub-assembly with the 4 bolts <B>.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

      Note

      To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

    2. Apply adhesive to the threads of the bolt <A>.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Engage the front door check assembly with the bolt <A>.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
    4. A019LVRE01

      Using a brush, apply anti-rust coating to the front door hinge assembly as shown in the illustration.

    5. Connect each connector.

    6. Engage each clamp.

  4. INSTALL COWL SIDE TRIM SUB-ASSEMBLY


    1. A019L27

      Engage the 2 clips to install the cowl side trim sub-assembly LH.

    2. Install the clip.

  5. INSTALL FRONT DOOR SCUFF PLATE


    1. w/ Illumination:


      1. Connect the connector.

    2. A019LA0

      Engage the 4 clips, guide and 7 claws, and install the front door scuff plate LH.

  6. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A019LP6E01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Install a new front door rear window frame moulding.


      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the release paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the front door rear window frame moulding with the clip.

  7. CONNECT FRONT DOOR WEATHERSTRIP


    1. A019MF7

      Engage the 2 clips and connect the front door weatherstrip.

  8. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY


    1. A019P0H

      Engage the 6 claws to install the front door belt moulding assembly.

  9. INSTALL FRONT DOOR GLASS RUN


    1. A019ODG

      Install the front door glass run.

  10. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass subassembly so that the door glass bolts can be seen.


      1. w/ Navigation System for HDD:

        Note

        After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

        Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
        Specification Waiting Time
        w/o Telematics transceiver 60 sec.
        w/ Telematics transceiver 120 sec.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

      CAUTION:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. A019M1SE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

    5. A019KOBE01

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

  11. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. A019LWRE01
      Text in Illustration
      *1 Reference Point

      Pass the front door lock remote control cable assembly and front door inside locking cable assembly through a new front door service hole cover.

    3. Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

    4. Connect the connector.

  12. INSTALL NO. 1 FRONT DOOR TRIM BRACKET


    1. A019PA1

      Install the 2 bolts and No. 1 front door trim bracket.

  13. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY


    1. A019K78

      Install the outer mirror control ECU assembly with the 2 screws.

    2. Connect each connector.

  14. INSTALL FRONT NO. 3 SPEAKER ASSEMBLY


    1. Engage the clip and temporarily install the front No. 3 speaker assembly.

    2. Install the front No. 3 speaker assembly with the 2 screws.

    3. Connect the connector.

  15. INSTALL DOOR FRAME GARNISH


    1. A019KMZ

      Install the door frame garnish with the 2 clips.

  16. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A019MJY

      Engage the 4 claws and install the front door inner glass weatherstrip as shown in the illustration.

  17. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. Install a new front door trim board retainer (green).

    2. A019MHA

      Connect the front door lock remote control cable assembly and front door inside locking cable assembly.

    3. Connect each connector.

    4. A019OC3

      Engage the front door trim board sub-assembly with the 4 claws of the front door inner glass weatherstrip as shown in the illustration.

    5. A019M4HE01
      Text in Illustration
      *1 Front Door Trim Board Retainer

      Engage the 10 clips, front door trim board retainer and install the front door trim board sub-assembly.

    6. Install the 3 screws.

      Torque:
      (A)
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  18. INSTALL NO. 1 FRONT DOOR STIFFENER CUSHION


    1. A019M7L

      Install the No. 1 front door stiffener cushion with the screw.

  19. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. A019M9AE02
      Text in Illustration
      *A for LH Side
      *B for RH Side

      Engage the claw to install the courtesy light assembly.

  20. INSTALL DOOR ARMREST COVER


    1. A019NO5

      Install the door armrest cover.

  21. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A019NBB

      Connect the connector.

    2. Engage the 2 clips and 5 claws, and install the power window regulator master switch assembly with front door armrest base panel.

  22. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A019L9Q

      Connect the connector.

    2. Engage the 2 clips and 5 claws, and install the power window regulator switch assembly with front door armrest base panel.

  23. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A019M5M

      Engage the 3 claws and install the front door inside handle bezel plug.

  24. INSPECT FRONT DOOR


    1. Check that the clearance measurements of areas *1 through *32 are within each standard range.

      A019OSQE01
      Standard Clearance
      Area Measurement Area Measurement
      *1 3.5 to 6.5 mm (0.138 to 0.256 in.) *2 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *3 3.7 to 6.7 mm (0.146 to 0.264 in.) *4 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *5 2.0 to 5.0 mm (0.0787 to 0.197 in.) *6 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *7 1.2 to 4.2 mm (0.0472 to 0.165 in.) *8 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *9 0.5 to 3.5 mm (0.0197 to 0.138 in.) *10 5.5 mm (0.217 in.)
      *11 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *12 3.0 to 6.0 mm (0.118 to 0.236 in.)
      *13 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *14 3.0 to 6.0 mm (0.118 to 0.236 in.)
      *15 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *16 3.2 to 6.2 mm (0.126 to 0.244 in.)
      *17 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *18 3.2 to 6.2 mm (0.126 to 0.244 in.)
      *19 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *20 3.2 to 6.2 mm (0.126 to 0.244 in.)
      *21 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *22 3.0 to 7.0 mm (0.118 to 0.276 in.)
      *23 5.5 to 10.5 mm (0.217 to 0.413 in.) *24 3.2 to 6.2 mm (0.126 to 0.244 in.)
      *25 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *26 5.5 to 10.5 mm (0.217 to 0.413 in.)
      *27 2.8 to 5.8 mm (0.110 to 0.228 in.) *28 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      *29 2.8 to 5.8 mm (0.110 to 0.228 in.) *30 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      *31 2.8 to 5.8 mm (0.110 to 0.228 in.) *32 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

  25. ADJUST FRONT DOOR


    1. A019M94

      Using SST, loosen the hinge bolts on the vehicle body and adjust the door position.

      SST
      09812-00010

    2. Tighten the hinge bolts on the vehicle body after the adjustment.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

    3. Loosen the hinge bolts on the door and adjust the door position.

    4. Tighten the hinge bolts on the door after the adjustment.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
    5. A019MPYE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disengage the 4 claws and remove door lock striker cover.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A019NWA

      Using a T40 "TORX" socket wrench, slightly loosen the striker mounting screws.

    7. Using a brass bar and a hammer, hit the striker to adjust its position.

    8. Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
    9. A019JZK

      Engage the 4 claws and install the door lock striker cover.

  26. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  27. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  28. ADJUST SIDE TELEVISION CAMERA OPTICAL AXIS (CAMERA POSITION SETTING) (w/ Side Monitor System)

    Click here