ENGINE HOOD COURTESY SWITCH INSTALLATION


  1. INSTALL ENGINE HOOD COURTESY SWITCH (HOOD LOCK ASSEMBLY)


    1. A019JXY

      Apply MP grease to the sliding areas of the lock.

    2. A019K84

      Connect the hood lock control cable assembly.

    3. Connect the connector.

    4. A019OVS

      Install the hood lock assembly with the 2 bolts and hood lock nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. A019K2X

      Install a new hood lock nut cap.

  2. INSTALL HOOD LOCK CONTROL CABLE COVER


    1. A019P5I

      Engage the clamp.

    2. Install the hood lock control cable cover with the 3 screws.

  3. INSTALL SMOG VENTILATION SENSOR (for RHD)


    1. A019LDV

      Engage the guide.

    2. Install the smog ventilation sensor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connector.

  4. INSTALL LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A019OJ0

      Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  5. INSTALL HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A019LXM

      Install the high pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  6. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A019LF9E01

      Tighten the 3 bolts on the millimeter wave radar sensor assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order indicated in the illustration.

    2. Connect the connector.

  7. INSTALL FRONT BUMPER ASSEMBLY


  8. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    A019LLVE01
    Text in Illustration
    *1 Approx. 10 m
    *2 Approx. 14 m

    Note


    • Perform measurements on a level surface.

    • Make sure that no large pieces of metal are within a 10 m (32.8 ft.) x 14 m (45.9 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.


    1. Before adjusting the radar beam axis, prepare the vehicle as follows.


      1. Check the tire pressure and adjust it if necessary.

      2. Remove all excess weight from the vehicle (luggage, heavy objects, etc.).

      3. Remove the engine room side cover Click here.

      4. Remove the engine room side cover LH Click here.

      5. Remove the cool air intake duct seal Click here.

    2. w/ Air Suspension:

      Adjust the vehicle's height to the standard height.

    3. Check and adjust the vertical direction of the radar sensor.


      1. A019NAQE01
        Text in Illustration
        *1 Level

        Remove dust, oil and foreign matter from the radar sensor's level rack.

      2. Set a level on the radar sensor's level rack.

      3. A019LYEE01
        Text in Illustration
        *1 FR
        *2 LH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the level's air bubble is within the red frame.

        OK
        Level's air bubble is within red frame.

        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame of the level is +/-0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 1.4 rotations of adjustment bolt, sensor moves about 1°
        Downward direction: Turn bolt A to positive (+) side
    4. A019P9PE01
      Text in Illustration
      *1 Millimeter Wave Radar Sensor

      Adjust the reflector height.


      1. Adjust the reflector so that the center of SST reflector is the same height as the millimeter wave radar sensor.

        SST
        09870-60000   ( 09870-60010 )
        09870-60040

        Tech Tips

        Prepare a 10 m (32.8 ft.) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.4 ft.) tape measure.

    5. A019LRWE01

      Place the reflector.


      1. Hang the string (with weight) from the center of the vehicle's rear emblem. Mark the vehicle's rear center point on the ground. Repeat for the front of the vehicle.

      2. A019LA8E01

        Set one end of the 10 m (32.8 ft.) string on the vehicle's rear center point. Run the string over the vehicle's front center point to a position 5 m (16.4 ft.) beyond the vehicle's front center point, as shown in the illustration. Mark the 5 m (16.4 ft.) position.

      3. Place the reflector (SST) at the marked position.

        Note

        Perform the operation as precisely as possible.

        A019MPME01
        Text in Illustration
        *1 Reflector Placement Point *2 Millimeter Wave Radar Sensor Position

    6. Check the radar beam axis.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG).

      3. Turn the intelligent tester on, and turn the cruise control main switch on.

      4. Select "Auto" from the intelligent tester display screen. *1

      5. Select "Radar Cruise" from the display screen.

      6. Select "Radar Cruise" from the display screen.

      7. Select "Utility" from the display screen.

      8. Select "Beam Axis Adjustment" from the display screen.

      9. Follow the tester display, and select "Next".

        CAUTION:

        Do not come within 20 cm (7.87 in.) of the radar sensor.

        Note


        • Turn the cruise control main switch on before pressing Next.

        • Make sure there is at least 20 cm (7.87 in.) between the radar sensor and any nearby individuals.

      10. Check the following items on the laser cruise divergence data screen.

        CAUTION:

        While using the intelligent tester's beam axis adjustment mode, the actual direction and angle of the radar sensor may be different from the intelligent tester's data. In such a case, the deviation is displayed on the combination meter's multi-information display.


        1. Confirm that the distance value is approximately 5 m (16.4 ft.).

          Tech Tips


          • A value between 0.0 m (0.0 ft.) and 6.3 m (20.7 ft.) is indicated.

          • If the distance is 0.0 m (0.0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).

        2. Confirm that the left/right side value is between 0.0 m (0.0 ft.) and 6.3 m (20.7 ft.).

          Tech Tips

          If the distance is 0.0 m (0.0 ft.), the sensor cannot detect the target. Reconfirm that there is no metal in the specified area in front of the vehicle (refer to the NOTICE at the beginning of this adjustment procedure).

    7. Check and adjust the horizontal direction of the radar sensor.


      1. Check that the divergence of the radar beam axis is 0°.

        Standard
        0° (Both right and left)

        If the axis is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.

      2. A019NHME01
        Text in Illustration
        *1 Bolt B

        Based on the measured divergence of the beam axis, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor using a screwdriver.

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Horizontal adjustment Right direction: Turn bolt B to positive (+) side. For every 2.5 rotations of adjustment bolt, sensor moves about 1°
        Left direction: Turn bolt B to negative (-) side.

        Tech Tips


        • If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° in the left direction. Turn bolt B approximately 2.5 turns to the negative (-) side.

        • If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.

      3. Select "Next". The driving learning value is automatically reset.

        Tech Tips

        A buzzer will sound for 10 seconds or more.

      4. Disconnect the intelligent tester from the DLC3.

    8. Recheck and readjust the vertical direction of the radar sensor.


      1. A019NAQE01
        Text in Illustration
        *1 Level

        Set a level on the radar sensor's level rack.

      2. A019LYEE01
        Text in Illustration
        *1 FR
        *2 LH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the level's air bubble is within the red frame.

        OK
        Level's air bubble is within the red frame.

        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the level's air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame is +/-0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Result
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 1.4 rotations of adjustment bolt, sensor moves about 1°
        Downward direction: Turn bolt A to positive (+) side

    9. After adjusting the radar beam axis, return the vehicle to its original condition.


      1. If any heavy items were removed from the vehicle, return them (luggage, heavy objects, etc.).

      2. Install the cool air intake duct seal Click here.

      3. Install the engine room side cover LH Click here.

      4. Install the engine room side cover Click here.

  9. INSPECT HOOD SUB-ASSEMBLY


    1. Check that the clearance measurements of areas *1 through *7 are within each standard range.

      A019OEVE01
      Standard Clearance
      Area Measurement Area Measurement
      *1 18.3 to 21.3 mm (0.720 to 0.839 in.) *2 3.5 to 6.5 mm (0.138 to 0.256 in.)
      *3 0 to 3.0 mm (0 to 0.118 in.) *4 2.3 to 5.3 mm (0.0905 to 0.209 in.)
      *5 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *6 2.7 to 5.7 mm (0.106 to 0.224 in.)
      *7 -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) - -

  10. ADJUST HOOD SUB-ASSEMBLY

    Click here