DESCRIPTION
ENGINE START SYSTEM FUNCTION
If the engine switch is pressed with the shift lever in P or N and the brake pedal depressed, the power management control ECU determines that this is an engine start request.
The certification ECU (smart key ECU assembly) and other ECUs perform key verification via LIN communication.
The power management control ECU activates the ACC relay.
The power management control ECU activates the IG1 NO. 1, IG1 NO.2, IG1 NO. 3, ACC1, ACC2, IG1 and IG2 relays.
The certification ECU (smart key ECU assembly) outputs a steering UNLOCK signal. The signal is sent to the power management control ECU via the steering lock ECU.
The power management control ECU activates the starter relay.
Tech Tips
When the power management ECU operates the starter relay, it performs cranking holding control.
The power management control ECU deactivates the ACC relay until the power management control ECU detects an engine start.
Tech Tips
Whether the engine has started is judged based on the engine speed signals sent from the ECM.
WIRING DIAGRAM
INSPECTION PROCEDURE
EMERGENCY ENGINE START CONTROL
If there is a malfunction in the stop light switch or STOP fuse, their signals may not be correctly transmitted to the power management control ECU. This may result in the engine not starting even if the engine switch is pressed while the brake pedal is depressed and the shift lever is in P.
To activate the starter:
Turn the engine switch from off to on (ACC).
Press and hold the engine switch for 15 seconds.
PROCEDURE
CHECK IF ENGINE STARTS
Place the electrical key on the driver seat.
Move the shift lever to P.
Depress the brake pedal.
Check that the engine switch indicator light is green. Then press the engine switch to check if the engine starts.
| OK |
|---|
| Engine can be started. |
| NG |
|
CHECK FOR DTC Click here |
| OK |
|
END (ENGINE START PERMISSION CONDITIONS WERE NOT SATISFIED)
CHECK FOR DTC
Connect the intelligent tester to the DLC3.
Turn the engine switch on (IG).
Turn the intelligent tester on.
Enter the following menus: Body / each ECU / DTC.
Check for DTCs.
| OK |
|---|
| DTC is not output. |
| NG |
|
GO TO DIAGNOSTIC TROUBLE CODE CHART |
| OK |
|
READ VALUE USING INTELLIGENT TESTER
Enter the following menus: Body / Entry & Start / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Power Supply Open | Open in ECU/NG (Past) or OK | NG (Past): Open in ECU OK: No malfunction |
- |
| OK |
|---|
| OK (No malfunction) appears on the screen. |
| NG |
|
GO TO STEERING LOCK SYSTEM Click here |
| OK |
|
CHECK POWER SOURCE CONDITION
Check if the power source mode changes.
When the key is inside the vehicle and the shift lever is in P, check that the power source mode changes.
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
GO TO OTHER FLOW CHART (Power Source Mode does not Change to ON (IG and ACC)) Click here |
| C |
|
GO TO OTHER FLOW CHART (Power Source Mode does not Change to ON (IG)) Click here |
| D |
|
GO TO OTHER FLOW CHART (Power Source Mode does not Change to ON (ACC)) Click here |
| A |
|
CHECK CRANKING FUNCTION
Check the engine cranking function.
When there is fuel in the fuel tank, the key is inside the vehicle, and the shift lever is in P, check that depressing the brake pedal and pressing the engine switch cranks the engine.
| OK |
|---|
| Engine cranks. |
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| B |
|
GO TO SFI SYSTEM (for 2GR-FE) Click here |
| C |
|
GO TO SFI SYSTEM (for 1AR-FE) Click here |
| A |
|
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
| *1 | Components without harness connected (Park/Neutral Position Switch) |
Disconnect the D8 connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR OR ST RELAY OR PARK/NEUTRAL POSITION SWITCH Click here |
| OK |
|
INSPECT STARTER RELAY ASSEMBLY
Remove the ST relay from the engine room relay block assembly.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR OR ST RELAY OR PARK/NEUTRAL POSITION SWITCH Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND)
| *1 | Front view of wire harness connector (to Power Management Control ECU) |
Disconnect the F7 connector from the power management control ECU.
The shift lever is in P or N.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR OR ST RELAY OR PARK/NEUTRAL POSITION SWITCH Click here |
| OK |
|
READ VALUE USING INTELLIGENT TESTER (STOP LIGHT SWITCH ASSEMBLY)
Enter the following menus: Body / Power Source Control / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Stop Light Switch1 | Stop light switch 1/ON or OFF | ON: Brake pedal depressed OFF: Brake pedal released |
- |
| OK |
|---|
| ON (brake pedal depressed) and OFF (brake pedal released) appear on the screen. |
| NG |
|
CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER SOURCE AND BODY GROUND) Click here |
| OK |
|
READ VALUE USING INTELLIGENT TESTER (STEERING UNLOCK SWITCH)
Enter the following menus: Body / Power Source Control / Date List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Steering Unlock Switch | Steering unlock condition/ON or OFF | ON: Steering is unlocked OFF: Steering is locked |
- |
| OK |
|---|
| ON (steering is unlocked) and OFF (steering is locked) appear on the screen. |
| NG |
|
| OK |
|
CHECK STEERING LOCK
Turn the engine switch from off to on (ACC) and check that the steering lock moves to the unlocked position when the engine switch is on (ACC).
| OK |
|---|
| Lock moves to unlocked position. |
| NG |
|
GO TO STEERING LOCK SYSTEM Click here |
| OK |
|
READ VALUE USING INTELLIGENT TESTER (L CODE)
Enter the following menus: Body / Entry and Start / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| L Code Check | L code certification result/OK or NG | OK: L code certification result normal NG: L code certification result abnormal |
- |
| OK |
|---|
| OK appears on the screen. |
| NG |
|
GO TO ENGINE IMMOBILISER SYSTEM Click here |
| OK |
|
READ VALUE USING INTELLIGENT TESTER (ENGINE START REQUEST)
Enter the following menus: Body / Entry & Start / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Engine Start Request | Start request signal response/OK or NG | OK: Start request condition signal received NG: Start request condition signal not received |
- |
| OK |
|---|
| OK appears on the screen. |
| NG |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| OK |
|
READ VALUE USING INTELLIGENT TESTER (S CODE)
Enter the following menus: Body / Entry & Start / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| S Code Check | S code certification result/OK or NG | OK: S code certification result normal NG: S code certification result abnormal |
- |
| OK |
|---|
| OK (S code certification result normal) appears on the screen. |
| NG |
|
GO TO ENGINE IMMOBILISER SYSTEM Click here |
| OK |
|
READ VALUE USING INTELLIGENT TESTER (STARTER REQUEST SIGNAL)
Enter the following menu: Body / Power Source Control / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Specified Condition |
|---|---|---|---|
| Starter Request Signal | Starter request signal monitor/ON or OFF | ON: ST relay is ON OFF: ST relay is OFF |
Engine switch pressed and held with shift lever in P or N |
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
GO TO SFI SYSTEM (for 1AR-FE) Click here |
| C |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for LHD) Click here |
| D |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for RHD) Click here |
| A |
|
GO TO SFI SYSTEM (for 2GR-FE) Click here
CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER SOURCE AND BODY GROUND)
| *1 | Front view of wire harness connector (to Stop Light Switch Assembly) |
Disconnect the A79 connector from the stop light switch assembly.
Measure the voltage and resistance according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK STOP LIGHT SWITCH ASSEMBLY
| *1 | Component with harness connected (Stop Light Switch Assembly) |
Reconnect the A79 connector to the stop light switch assembly.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| NG |
|
REPLACE STOP LIGHT SWITCH ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU)
| *1 | Front view of wire harness connector (to Power Management Control ECU) |
| *2 | Front view of wire harness connector (to Stop Light Switch Assembly) |
Disconnect the F7 connector from the power management control ECU.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Proceed to next step based on the inspection result.
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| B |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for RHD) Click here |
| C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| A |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for LHD) Click here
CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - STEERING LOCK ECU)
Disconnect the F8 connector from the power management control ECU.
Disconnect the F37 connector from the steering lock actuator assembly (steering lock ECU).
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| *1 | Front view of wire harness connector (to Power Management Control ECU) |
*2 | Front view of wire harness connector (to Steering Lock Actuator Assembly (Steering Lock ECU)) |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
INSPECT STEERING LOCK ACTUATOR ASSEMBLY
| *1 | Component with harness connected (Steering Lock Actuator Assembly (Steering Lock ECU)) |
Reconnect the F37 connector to the steering lock actuator assembly (steering lock ECU).
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Proceed to next step based on the inspection result.
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| B |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for RHD) Click here |
| C |
|
REPLACE STEERING LOCK ACTUATOR ASSEMBLY (STEERING LOCK ECU) Click here |
| A |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for LHD) Click here
REPAIR OR REPLACE HARNESS OR CONNECTOR OR ST RELAY OR PARK/NEUTRAL POSITION SWITCH
Replace with a new or normally functioning part. Repair or replace any damaged wire harness or connector.
| NEXT |
|
READ VALUE USING INTELLIGENT TESTER (STARTER REQUEST SIGNAL)
Enter the following menus: Body / Power Source Control / Data List.
Read the Data List according to the display on the intelligent tester.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Starter Request Signal | Starter request signal monitor/ON or OFF | ON: ST relay is on OFF: ST relay is off |
- |
Note
Check that the engine switch indicator is illuminated in green and push the engine switch.
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| B |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for LHD) Click here |
| C |
|
REPLACE POWER MANAGEMENT CONTROL ECU (for RHD) Click here |
| A |
|
CHECK IF ENGINE STARTS
Place the electrical key on the driver seat.
Move the shift lever to P.
Depress the brake pedal.
Check that the engine switch indicator light is green. Then press the engine switch to check if the engine starts.
| OK |
|---|
| Engine can be started. |
| NG |
|
CHECK HARNESS AND CONNECTOR (MALFUNCTION IN RELAY CONTACT SIDE CIRCUIT) |
| OK |
|
END