GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR REAR END COVER


    1. A019O19

      Remove the 3 nuts and generator rear end cover.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A019L1H

      Remove the terminal insulator from the generator coil.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A019OSB

      Remove the 2 screws and brush holder from the generator coil.

  4. REMOVE GENERATOR COIL ASSEMBLY


    1. A019JXW

      Remove the 4 bolts.

    2. A019PCWE05
      Text in Illustration
      *1 Turn
      *2 Hold

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  5. REMOVE GENERATOR CLUTCH PULLEY


    1. A019P4RE01

      Using a screwdriver, remove the generator pulley cap.

    2. Mount the generator drive end frame in a vise tightly.

    3. A019OZBE04
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    4. A019N3CE03
      Text in Illustration
      *1 Rotor Shaft
      *2 SST (A)

      Place the rotor shaft end into SST (A).

    5. A019K36E02
      Text in Illustration
      *1 Clutch Pulley
      *2 SST (B)
      *3 SST (A)

      Fit SST (B) to the clutch pulley.

    6. A019K22E02
      Text in Illustration
      *1 SST (B)
      *2 SST (A)

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    7. Remove the generator assembly from SST.

    8. Remove the clutch pulley from the rotor shaft.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A019P4SE01

      Remove the generator washer.

    2. A019OADE01

      Remove the generator rotor assembly.