STEERING GEAR (for 2GR-FE) REMOVAL

Note


  • Be sure to align the front wheels straight ahead when removing and installing the power steering gear assembly.

  • When disconnecting the steering intermediate shaft assembly and the pinion shaft of the power steering gear assembly, be sure to place matchmarks before servicing.


  1. PRECAUTION (w/ Air Suspension)

    Note

    Be sure to read Precaution thoroughly before servicing Click here.

  2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  3. REMOVE FRONT WHEELS

  4. SECURE STEERING WHEEL


    1. A019M8I

      Secure the steering wheel with the seat belt in order to prevent it from rotating.

      Tech Tips

      This operation is necessary to prevent damage to the spiral cable.

  5. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A019JU2E01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the steering intermediate shaft assembly and power steering link assembly.

      Note

      Do not separate the steering intermediate shaft assembly from the power steering link assembly.

    2. Remove the bolt.

    3. Separate the steering intermediate shaft assembly from the power steering link assembly.

  6. SEPARATE TIE ROD ASSEMBLY LH


    1. A019K8D

      Remove the cotter pin and nut.

    2. A019L3UE01

      Install SST to the tie rod end.

      SST
      09960-20010   ( 09961-02060 )

      Note

      Make sure that the upper ends of the tie rod end and SST are aligned.

    3. Using SST, separate the tie rod end from the steering knuckle.

      A019OCHE01
      Text in Illustration
      *1 Tie the string without allowing for any slack. *2 Place the wrench here.
      SST
      09960-20010   ( 09961-02010 )

      Note


      • When securing SST to the steering knuckle, be sure to tighten SST using a string to prevent it from falling.


      • Install SST so that A and B are parallel.


      • Be sure to place a wrench on the part indicated in the illustration.


      • Do not damage the front disc brake dust cover.


      • Do not damage the ball joint dust cover.


      • Do not damage the steering knuckle.

  7. SEPARATE TIE ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  8. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Tech Tips

    Refer to the procedure up to Remove Engine Assembly with Transaxle Click here.

  9. REMOVE FRONT NO.1 STABILIZER BRACKET LH


    1. A019KPI

      Remove the 2 bolts and the front No. 1 stabilizer bracket LH from the front frame assembly.

  10. REMOVE FRONT NO.1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as the LH side.

  11. REMOVE FRONT STABILIZER BAR

  12. REMOVE STEERING LINK ASSEMBLY


    1. A019N4D

      Remove the 2 bolts, 2 nuts and steering link assembly.

      Note

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  13. REMOVE TIE ROD ASSEMBLY LH


    1. A019ND8E02
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the tie rod assembly LH and the steering rack end sub-assembly.

    2. Loosen the lock nut, and remove the tie rod assembly LH and lock nut.

  14. REMOVE TIE ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.