BRAKE BOOSTER (for LHD) INSTALLATION


  1. INSTALL BRAKE BOOSTER GASKET


    1. Install a new brake booster gasket to the brake booster assembly.

  2. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Install the push rod clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly, and temporarily tighten the push rod clevis lock nut.

      Tech Tips

      Fully tighten the lock nut after adjusting the brake pedal height.

  3. INSTALL BRAKE BOOSTER ASSEMBLY


    1. A019MYW

      Install the brake booster assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Be careful not to damage the brake lines or clamps. If any parts are damaged, replace them with new ones.

  4. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A019MPQE01

      Apply lithium soap base glycol grease to the push rod pin.

    2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.

  5. INSTALL BRAKE PEDAL RETURN SPRING


    1. A019LYW

      Install the brake pedal return spring between the instrument panel reinforcement and push rod pin.

  6. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Engage each clamp.

    2. Connect each connector.

    3. A019OY6

      Engage the claw and 2 guides.

    4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  7. INSTALL NO. 1 FRONT BRAKE TUBE ASSEMBLY


    1. A019KP6

      Engage the 3 clamps to install the No. 1 front brake tube assembly.

      Note

      Be careful not to damage the brake lines or clamps. If any parts are damaged, replace them with new ones.

  8. INSTALL NO. 5 FRONT BRAKE TUBE


    1. A019MKI

      Engage the clamp to install the No. 5 front brake tube.

    2. Using a union nut wrench, connect the No. 5 front brake tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

    3. A019NZQ

      Engage the grommet of the No. 5 front brake tube.

    4. A019OCN

      Using a union nut wrench, connect the No. 5 front brake tube to the front brake flexible hose LH.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

  9. CONNECT FUEL VAPOR FEED HOSE


    1. A019LVA

      Connect the fuel vapor feed hose and slide the clip.

  10. INSTALL CHECK VALVE GROMMET


    1. Install a new check valve grommet to the brake booster assembly.

  11. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Install the brake vacuum check valve assembly to the brake booster assembly.

  12. CONNECT VACUUM HOSE


    1. A019LB4

      Connect the vacuum hose to the vacuum check valve and slide the clip.

    2. for 1AR-FE:


      1. A019KVR

        Install the vacuum tube to the body with the 2 nuts.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  13. INSTALL ENGINE ROOM MAIN WIRE


    1. A019OZV

      Engage the 6 clamps to install the engine room main wire.

    2. A019KJN

      Connect the ECM connector and lower the lever.

      Note


      • When connecting the connectors, make sure that dirt, water or other foreign matter does not become stuck between the connectors and other part.

      • Make sure that the lever is securely locked.

    3. A019NSG

      Engage the 2 clamps.

  14. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  15. INSPECT AND ADJUST BRAKE PEDAL

    Click here