BRAKE MASTER CYLINDER (for LHD) REASSEMBLY


  1. INSTALL MASTER CYLINDER RESERVOIR GROMMET


    1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.

    2. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir sub-assembly.

  2. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY


    1. Install the brake master cylinder reservoir sub-assembly to the master cylinder body.

    2. A019OIM

      Mount the brake master cylinder sub-assembly in a vise.

      Note

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

    3. Using a pin punch and a hammer, tap in the straight pin.

  3. INSTALL NO. 2 BRAKE TUBE WAY


    1. Install the No. 2 brake tube way to the brake master cylinder body.

  4. INSTALL BRAKE MASTER CYLINDER TO WAY TUBE


    1. A019MUC

      Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. Mount the brake master cylinder sub-assembly in a vise.

      Note

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

    3. A019N79

      Using a union nut wrench, install the brake master cylinder to way tube to the brake master cylinder body and No. 2 brake tube way.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

    4. Remove the 2 bolts, 2 nuts and 4 washers.