BRAKE PEDAL (for RHD) INSTALLATION

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the brake pedal support assembly with the 4 nuts.
  
  Torque:
  
  13 N*m { 130 kgf*cm, 9 ft.*lbf }
2. Install the brake pedal support assembly to the instrument panel reinforcement with the 2 bolts.
  
  Torque:
  
  35 N*m { 357 kgf*cm, 26 ft.*lbf }
3. Connect the brake pedal load sensing switch connector and engage the clamp.
CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring between the instrument panel reinforcement and push rod pin.

INSTALL STOP LIGHT SWITCH ASSEMBLY

Text in Illustration

*1 Lock Nut

Temporarily install the stop light switch assembly with the stop light switch lock nut.

Text in Illustration
*1	Lock Nut

Text in Illustration
*1	Cushion
*2	Stop Light Switch Lock Nut
*3	Stop Light Switch

Turn the stop light switch assembly so that the clearance between the end of the threads and cushion is between <A>.

Standard Clearance
Area	Measurement
<A>	0.5 to 2.4 mm (0.0197 to 0.0945 in.)

Tighten the stop light switch lock nut.

Torque:

17 N*m { 170 kgf*cm, 12 ft.*lbf }
Connect the connector.

INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY
1. Engage the guide and claw to install the No. 4 air duct sub-assembly.
  
  Note
  
  Do not damage the claw or guide.
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
1. Check that the engine switch is off.
2. Check that the cable is disconnected from the negative (-) battery terminal.
  
  CAUTION:
  
  Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
3. Engage the claw to connect the hood lock control cable to the driver side knee airbag assembly.
4. Connect the airbag connector to the driver side knee airbag assembly.
  
  Note
  
  When connecting the airbag connector, take care not to damage the airbag wire harness.
5. Temporarily install the driver side knee airbag assembly with the 2 claws and 2 hooks.
6. Install the driver side knee airbag assembly with the 4 bolts.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
  
  Note
  
  Confirm that the driver side knee airbag assembly is installed securely without any excessive gaps and is not protruding outward.
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
1. Connect each connector.
2. Engage the 8 clips and 2 guides.
3. Install the lower instrument panel finish panel sub-assembly with the 2 screws <D>.
4. Engage the 2 claws to close the cover as shown in the illustration.
INSTALL NO. 1 SWITCH HOLE BASE
1. Connect each connector.
2. Engage the 4 claws and 2 guides to install the No. 1 switch hole base.
INSTALL INSTRUMENT PANEL GARNISH RH (w/o Airbag Cut Off Switch)

Tech Tips

Use the same procedure as for the LH side.
INSTALL INSTRUMENT PANEL GARNISH RH (w/ Airbag Cut Off Switch)
1. Connect the connector.
2. Engage the 6 clips to install the instrument panel garnish RH.
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
1. Engage each clamp.
2. Connect each connector.
3. Engage the claw and 2 guides.
4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.
INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

Tech Tips

Use the same procedure as for the LH side Click here.
INSTALL FRONT DOOR SCUFF PLATE RH

Tech Tips

Use the same procedure as for the LH side Click here.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT AND ADJUST BRAKE PEDAL

Click here
INSPECT SRS WARNING LIGHT

Click here
INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)

Click here