BRAKE PEDAL (for RHD) REMOVAL


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing Click here.

  2. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.
  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  5. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

  6. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. A019N9N

      Remove the 2 screws <D>.

    2. A019L8S

      Disengage the claw and 2 guides as shown in the illustration.

    3. Disconnect each connector.

    4. Disengage each clamp and remove the No. 1 instrument panel under cover sub-assembly.

  7. REMOVE INSTRUMENT PANEL GARNISH RH (w/o Airbag Cut Off Switch)

    Tech Tips

    Use the same procedure as for the LH side.

  8. REMOVE INSTRUMENT PANEL GARNISH RH (w/ Airbag Cut Off Switch)


    1. A019KUY

      Using moulding remover B, disengage the 6 clips as shown in the illustration.

    2. Disconnect the connector and remove the instrument panel garnish RH.

  9. REMOVE NO. 1 SWITCH HOLE BASE


    1. A019JWR

      Push the No. 1 switch hole base in the direction indicated by the arrow to disengage the 4 claws and 2 guides.

    2. Disconnect each connector and remove the No. 1 switch hole base.

  10. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    1. A019N7Y

      Disengage the 2 claws and open the cover as shown in the illustration.

    2. A019KVT

      Remove the 2 screws <D>.

    3. Disengage the 8 clips and 2 guides.

    4. Disconnect each connector and remove the lower instrument panel finish panel sub-assembly.

  11. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY

    CAUTION:

    When storing the driver side knee airbag assembly, keep the airbag deployment side facing upward.


    1. Check that the engine switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A019NS4

      Remove the 4 bolts.

    4. Disengage the 2 claws and 2 hooks to separate the driver side knee airbag assembly.

    5. A019OCKE01

      Disengage the claw to remove the hood lock control cable.

    6. Using a screwdriver with the tip wrapped with protective tape, disconnect the airbag connector to remove the driver side knee airbag assembly.

      Text in Illustration
      *1 Protective Tape

      Note

      When disconnecting the airbag connector, take care not to damage the airbag wire harness.

  12. REMOVE NO. 4 AIR DUCT SUB-ASSEMBLY


    1. A019P1W

      Disengage the claw and guide, and remove the No. 4 air duct sub-assembly.

      Note

      Do not damage the claw or guide.

  13. REMOVE BRAKE PEDAL RETURN SPRING


    1. A019OXA

      Remove the brake pedal return spring from the push rod pin and instrument panel reinforcement.

  14. REMOVE STOP LIGHT SWITCH ASSEMBLY


    1. A019OCC

      Disconnect the connector.

    2. A019OA4E01
      Text in Illustration
      *1 Lock Nut

      Loosen the stop light switch lock nut and remove the stop light switch assembly.

  15. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A019JQT

      Remove the clip and push rod pin, and separate the brake master cylinder push rod clevis from the brake pedal sub-assembly.

  16. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. A019P9Q

      Disconnect the brake pedal load sensing switch connector and disengage the clamp.

    2. A019MMK

      Remove the 2 bolts and separate the brake pedal support assembly from the instrument panel reinforcement.

    3. A019N8M

      Remove the 4 nuts and brake pedal support assembly from the body.