BRAKE PEDAL (for LHD) INSTALLATION


  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. A019MYW

      Install the brake pedal support assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    2. A019L5R

      Install the brake pedal support assembly to the instrument panel reinforcement with the 2 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
    3. A019LNX

      Connect the brake pedal load sensing switch connector and engage the clamp.

  2. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A019MPQE01

      Apply lithium soap base glycol grease to the push rod pin.

    2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.

  3. INSTALL BRAKE PEDAL RETURN SPRING


    1. A019LYW

      Install the brake pedal return spring between the instrument panel reinforcement and push rod pin.

  4. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A019MMFE01
      Text in Illustration
      *1 Lock Nut

      Temporarily install the stop light switch assembly with the stop light switch lock nut.

    2. A019OC1E01
      Text in Illustration
      *1 Cushion
      *2 Stop Light Switch Lock Nut
      *3 Stop Light Switch

      Turn the stop light switch assembly so that the clearance between the end of the threads and cushion is between <A>.

      Standard Clearance
      Area Measurement
      <A> 0.5 to 2.4 mm (0.0197 to 0.0945 in.)
    3. Tighten the stop light switch lock nut.

      Torque:
      17 N*m  { 170 kgf*cm, 12 ft.*lbf }
    4. Connect the connector.

  5. INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY


    1. A019MFH

      Engage the guide and claw to install the No. 4 air duct sub-assembly.

      Note

      Do not damage the claw or guide.

  6. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY


    1. Check that the engine switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A019MGP

      Engage the claw to connect the hood lock control cable to the driver side knee airbag assembly.

    4. Connect the airbag connector to the driver side knee airbag assembly.

      Note

      When connecting the airbag connector, take care not to damage the airbag wire harness.

    5. A019NS4

      Temporarily install the driver side knee airbag assembly with the 2 claws and 2 hooks.

    6. Install the driver side knee airbag assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Confirm that the driver side knee airbag assembly is installed securely without any excessive gaps and is not protruding outward.

  7. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    1. Connect each connector.

    2. Engage the 8 clips and 2 guides.

    3. Install the lower instrument panel finish panel sub-assembly with the 2 screws <D>.

    4. A019NKJ

      Engage the 2 claws to close the cover as shown in the illustration.

  8. INSTALL NO. 1 SWITCH HOLE BASE


    1. Connect each connector.

    2. A019N7C

      Engage the 4 claws and 2 guides to install the No. 1 switch hole base.

  9. INSTALL INSTRUMENT PANEL GARNISH LH


    1. A019K28

      Engage the 6 clips to install the instrument panel garnish LH.

  10. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Engage each clamp.

    2. Connect each connector.

    3. A019OY6

      Engage the claw and 2 guides.

    4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.

  11. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    1. A019L27

      Engage the 2 clips to install the cowl side trim sub-assembly LH.

    2. Install the clip.

  12. INSTALL FRONT DOOR SCUFF PLATE LH


    1. w/ Illumination:


      1. Connect the connector.

    2. A019LA0

      Engage the 4 clips, guide and 7 claws, and install the front door scuff plate LH.

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  14. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  15. INSPECT SRS WARNING LIGHT

    Click here

  16. INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)

    Click here