BRAKE ACTUATOR INSTALLATION


  1. INSTALL BRAKE ACTUATOR ASSEMBLY


    1. A019LC1E04

      Install the brake actuator to the brake actuator bracket assembly with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not remove the hole plugs of a new brake actuator before connecting the 6 brake lines because the brake actuator is filled with brake fluid.

      • Do not hold the actuator by the connector.

      • Tighten the 3 bolts in the order shown in the illustration.

    2. A019PAY

      Install the piping clamp to the brake actuator bracket assembly.

  2. INSTALL BRAKE ACTUATOR WITH BRACKET


    1. A019L2OE01

      Install the brake actuator with bracket to the body with the 3 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Do not damage the brake lines or wire harness.

      • Tighten the 3 bolts in the order shown in the illustration.

    2. A019NDSE01
      Text in Illustration
      *1 To front wheel cylinder RH
      *2 To front wheel cylinder LH
      *3 To rear wheel cylinder RH
      *4 To rear wheel cylinder LH
      *5 From 1st master cylinder chamber
      *6 From 2nd master cylinder chamber

      Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration.

    3. A019LZUE01
      Text in Illustration
      *1 Flare Nut A (10 mm)
      *2 Flare Nut B (12 mm)

      Using union nut wrenches (10 mm and 12 mm), fully tighten each brake line.

      Torque:
      Flare nut A (10 mm)
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare nut B (12 mm)
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

    4. A019NJDE01

      Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

    5. A019KZ2E01

      Install the air conditioning tube and accessory assembly to the piping clamp.

    6. A019MTEE01

      Install the air conditioning tube and accessory assembly to the brake actuator bracket assembly with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  3. BLEED BRAKE SYSTEM

    Click here

  4. INSTALL ENGINE ROOM SIDE COVER


    1. Engage the guide.

    2. Install the engine room side cover with the 4 clips.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. INSPECT BRAKE ACTUATOR USING INTELLIGENT TESTER

    Click here

  7. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION

    Click here

  8. CHECK AND CLEAR DTCS

    Click here