FRONT SUSPENSION MEMBER INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedures listed below are for the LHD vehicle.


  1. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. A019N6QE01

      Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion in the correct direction.

    2. A019PDSE03
      Text in Illustration
      *1 Front Suspension Member Body Mounting Rear Cushion

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A019OUUE03
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.

      Note

      Check that there is no clearance between the front suspension member and the front suspension member body mounting rear cushion LH.

  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH


    1. A019M70E01

      Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion in the correct direction.

    2. Using SST, install the front suspension member body mounting rear cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Tech Tips

      Perform the same procedure as the LH side.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. A019M89E01

      Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.

      Note

      Position the front suspension member body mounting front cushion in the correct direction.

    2. A019LLUE03
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, install the front suspension member body mounting front cushion as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Check that there is no clearance between the front suspension member and the front suspension member body mounting rear cushion.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER

  6. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2WD)


    1. A019NKRE05

      Install the front suspension member dynamic damper with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for AWD)


    1. A019KW6

      Install the front suspension member dynamic damper with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  8. INSTALL FRONT LOWER SUSPENSION ARM LH


    1. Install the front lower arm bushing stopper to the front lower suspension arm.

    2. Install the front lower suspension arm to the front frame assembly with the 3 bolts and nut, but do not tighten them yet.

    3. A019PJ4E01

      Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 147 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Tech Tips

      Install the bolts on the front side of the vehicle first.

  9. INSTALL FRONT LOWER SUSPENSION ARM RH

    Tech Tips

    Perform the same procedure as the LH side.

  10. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY (for 2GR-FE)


    1. A019PBN

      Install the rear engine mounting insulator assembly with the 2 bolts.

      Torque:
      52 N*m  { 531 kgf*cm, 39 ft.*lbf }

      Tech Tips

      Perform this procedure only when replacement of the rear engine mounting insulator assembly is necessary.

    2. Install the 2 hole plugs.

  11. INSTALL ENGINE MOUNTING INSULATOR RH

    for 2GR-FE: Click here

    for 1AR-FE: Click here

  12. INSTALL ENGINE MOUNTING INSULATOR LH

    for 2GR-FE: Click here

    for 1AR-FE: Click here

  13. INSTALL FRONT ENGINE MOUNTING INSULATOR

    for 2GR-FE: Click here

    for 1AR-FE: Click here

  14. INSTALL FRONT FRAME ASSEMBLY

    for 2GR-FE: Click here

    for 1AR-FE: Click here

  15. INSTALL STEERING LINK ASSEMBLY


    1. A019N4D

      Install the power steering link assembly with the 2 bolts and 2 nuts.

      Torque:
      70 N*m  { 713 kgf*cm, 51 ft.*lbf }

      Note


      • Make sure to tighten the bolts starting from the steering link assembly pinion shaft side.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  16. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer bar with front stabilizer link assembly.

  17. INSTALL FRONT NO. 1 STABILIZER BRACKET LH


    1. A019KPI

      Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  18. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as the LH side.

  19. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    for 2GR-FE: Click here

    for 1AR-FE: Click here