REAR DRIVE SHAFT ASSEMBLY REASSEMBLY


  1. INSTALL REAR DRIVE SHAFT DUST COVER


    1. A019MZFE02
      Text in Illustration
      *1 Steel Plate

      Using SST and a steel plate, install a new rear drive shaft dust cover.

      SST
      09527-10011

      Note


      • The rear drive shaft dust cover should be completely installed.

      • Be careful not to damage the rear drive shaft dust cover.

  2. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT


    1. A019LXFE03
      Text in Illustration
      *1 Protective Tape

      Wrap the splines of the drive shaft with protective tape to prevent the boot from being damaged.

    2. Install new parts to the outboard joint shaft in the following order:


      1. Rear drive shaft outboard joint boot clamp

      2. Outboard joint boot

      3. No. 2 rear drive shaft outboard joint boot clamp

    3. Pack the outboard joint shaft assembly and outboard joint boot with grease from the boot kit.

      Grease capacity
      84 to 94 g (3.0 to 3.3 oz.)

  3. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP


    1. Hold the rear drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Secure the rear drive shaft outboard joint boot clamp onto the boot.

    3. A019MCSE13

      Place SST onto the rear drive shaft outboard joint boot clamp.

      SST
      09521-24010

    4. Tighten SST so that the rear drive shaft outboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. A019K57E01

      Using SST, inspect the clearance of the rear drive shaft outboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.3 mm (0.0511 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the clamp.

  4. INSTALL NO. 2 REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP


    1. Hold the drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Secure the outboard joint boot clamp onto the boot.

    3. A019P49E19

      Place SST onto the No. 2 rear drive shaft outboard joint boot clamp.

      SST
      09521-24010

    4. Tighten SST so that the No. 2 rear drive shaft outboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. A019ORIE02

      Using SST, inspect the clearance of the No. 2 rear drive shaft outboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.3 mm (0.0511 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the clamp.

  5. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY


    1. A019LPNE01
      Text in Illustration
      *1 Protective Tape

      Wrap the splines of the drive shaft with protective tape to prevent the boot from being damaged.

    2. Install new parts to the outboard joint shaft in the following order:


      1. No. 2 rear drive shaft inboard joint boot clamp

      2. Inboard joint boot

      3. Rear drive shaft inboard joint boot clamp

    3. A019O45E02
      Text in Illustration
      *1 Matchmark

      Place the beveled side of the tripod joint axial spline toward the outboard joint shaft assembly.

    4. Align the matchmarks placed before removal.

    5. A019KXS

      Using a brass bar and a hammer, tap the tripod joint onto the outboard joint shaft assembly.

      Note


      • Do not tap the rollers.

      • Be sure to install the tripod joint in the correct direction.

    6. A019OLM

      Using a snap ring expander, install a new shaft snap ring.

    7. Pack the outboard joint shaft and boot with grease.

      Grease capacity
      115 to 125 g (4.1 to 4.4 oz.)
    8. A019JVOE03
      Text in Illustration
      *1 Matchmark

      Align the matchmarks, and install the inboard joint assembly to the outboard joint shaft assembly.

  6. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT


    1. Install the rear drive shaft inboard joint boot to the outboard joint shaft.

    2. A019JWJE04

      Check whether the drive shaft dimension (A) is within the following specification.

      Dimension (A)
      750.6 mm (2.46 ft.)

  7. INSPECT REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP


    1. Hold the rear drive shaft in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. Secure the rear drive shaft inboard joint boot clamp onto the boot.

    3. A019N3XE03

      Place SST onto the rear drive shaft inboard joint boot clamp.

      SST
      09521-24010

    4. Tighten SST so that the rear drive shaft inboard joint boot clamp is pinched.

      Note

      Do not overtighten SST.

    5. A019MA1E01

      Using SST, inspect the clearance of the rear drive shaft inboard joint boot clamp.

      SST
      09240-00020
      Clearance
      1.1 mm (0.0433 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the clamp.

  8. INSTALL NO. 2 REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

    SST
    09521-24010
    09240-00020

    1. A019NMP

      Using needle-nose pliers, install a new No. 2 rear drive shaft inboard joint boot clamp as shown in the illustration.

      Note

      Be careful not to damage the boot.

  9. INSTALL REAR DRIVE SHAFT SNAP RING


    1. Install a new rear drive shaft snap ring.

  10. INSPECT REAR DRIVE SHAFT ASSEMBLY


    1. A019LWN

      Check that there is no excessive play in the radial direction of the outboard joint.

    2. Check that the inboard joint slides smoothly in the thrust direction.

    3. Check that there is no excessive play in the radial direction of the inboard joint.

    4. Check the boots for damage.

    5. A019JWJE04

      Check whether the drive shaft dimension (A) is within the following specification.

      Dimension (A)
      750.6 mm (2.46 ft.)