TRANSFER CASE FRONT OIL SEAL (for RH Side) REPLACEMENT


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. DRAIN TRANSFER OIL


    1. Remove the transfer drain plug and gasket to drain the transfer oil.

    2. Install a new gasket and the transfer drain plug.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

    Click here.

  4. REMOVE TRANSFER CASE FRONT OIL SEAL


    1. A019K4KE01

      Using SST, remove the transfer case front oil seal from the transfer case.

      SST
      09308-00010

      Note

      Do not damage the oil seal contact surface on the case.

  5. INSTALL TRANSFER CASE FRONT OIL SEAL


    1. A019M5VE01

      Using SST, drive in a new transfer case front oil seal into the transfer case until it reaches the position shown in the illustration.

      SST
      09950-60010   ( 09951-00350, 09951-00580, 09952-06010 )
      09950-70010   ( 09951-07150 )
      Drive in depth
      33.5 to 34.5 mm (1.32 to 1.36 in.)

      Note

      Do not tilt the oil seal during installation.

    2. Apply a small amount of MP grease to the lip of the oil seal.

  6. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

    Click here.

  7. ADD TRANSFER OIL

  8. INSPECT TRANSFER OIL


    1. A019JV1

      Remove the No. 1 transfer case plug and gasket.

    2. A019MRF

      Check that the oil level is between 0 and 5 mm (0 and 0.197 in.) from the bottom lip of the case plug hole.

      Note


      • When inspecting the transfer oil, make sure that the vehicle is level.

      • An excessively large or small amount of oil may cause damage.

      • After adding oil, drive the vehicle and recheck the oil level.

    3. Check for oil leakage if the oil level is low.

    4. Install a new gasket onto the No. 1 transfer case plug and then tighten the plug.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }