FRONT DRIVE SHAFT ASSEMBLY (for 1AR-FE) REASSEMBLY


  1. INSTALL FRONT DRIVE SHAFT BEARING


    1. Install a new bearing bracket hole snap ring.

    2. A019O2PE08

      Using SST, install a new front drive shaft bearing.

      SST
      09527-10011

      Note

      The bearing should be completely installed.

  2. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING RH


    1. A019OIF

      Using a snap ring expander, install a new drive shaft hole snap ring RH.

      Note

      Install the drive shaft hole snap ring RH securely.

  3. INSTALL FRONT DRIVE SHAFT DUST COVER (for RH Side)


    1. A019M6FE11

      Using SST and a press, press in a new drive shaft dust cover.

      SST
      09527-10011
      09726-40010
      Distance
      26.6 to 27.6 mm (1.05 to 1.08 in.)

      Note


      • The dust cover should be completely installed.

      • Be careful not to damage the dust cover.

  4. INSTALL FRONT DRIVE SHAFT DUST COVER RH

    A019L9LE02

    1. Using SST and a press, press in a new front drive shaft dust cover RH until the distance from the tip of the center drive shaft to the drive shaft dust cover reaches the specification as shown in the illustration.

      SST
      09527-10011
      Distance (A)
      110.0 to 111.0 mm (4.33 to 4.37 in.)

      Note


      • The dust cover should be installed completely.

      • Be careful not to damage the dust cover.

  5. INSTALL FRONT DRIVE SHAFT DUST COVER LH


    1. A019KSQE06
      Text in Illustration
      *1 Dust Cover

      Using SST and a press, press in a new front drive shaft dust cover LH.

      SST
      09527-10011

      Note


      • The dust cover should be installed completely.

      • Be careful not to damage the dust cover.

  6. INSTALL OUTBOARD JOINT BOOT (for LH Side)


    1. A019LXFE06
      Text in Illustration
      *1 Protective Tape

      Before installing the boot, wrap the splines of the drive shaft with protective tape to prevent the boot from being damaged.

    2. A019ONQE10
      Text in Illustration
      *a Outboard Joint Side

      Install new parts to the front drive outboard joint shaft assembly LH in the following order:


      1. No. 2 front axle outboard joint boot clamp LH (A)

      2. Outboard joint boot (B)

      3. Front axle outboard joint boot clamp LH (C)

    3. Pack the outboard joint shaft and boot with grease from the boot kit.

      Grease capacity
      205 to 215 g (7.2 to 7.5 oz.)

      Note


      • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

      • Keep the inside of the outboard joint boot free of foreign matter.

  7. INSTALL OUTBOARD JOINT BOOT (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  8. INSTALL NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

    CAUTION:

    Wear protective gloves. Sharp areas on the parts may injure your hands.


    1. A019JSR

      Install the No. 2 front axle outboard joint boot clamp LH onto the outboard joint boot and temporarily fold back the lever.

      Note


      • Set the lever into the guide groove correctly and install the clamp as far into the inside of the vehicle as possible.

      • Check the band and the lever for any deformation before folding back the lever.

    2. A019NECE02
      Text in Illustration
      *a Weight
      *b Contact

      Lean your weight on your hand and roll the outboard joint forward while pressing the outboard joint against the work plane. Roll the outboard joint and fold the lever until a click sound can be heard.

      Note


      • Do not damage the speed sensor rotor.

      • Make sure that the outboard joint is in direct contact with the work plane.

    3. A019MEP

      Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.

      Note


      • Do not use too much force when tapping with the plastic hammer.

      • Do not damage the outboard joint boot.

  9. INSTALL NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  10. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

    CAUTION:

    Wear protective gloves. Sharp areas on the parts may injure your hands.


    1. A019LYG

      Install the front axle outboard joint boot clamp LH onto the outboard joint boot and temporarily fold back the lever.

      Note


      • Set the lever into the guide groove correctly.

      • Check the band and the lever for any deformation before folding back the lever.

    2. A019NU9E08
      Text in Illustration
      *a Place the tip near the center of the lever.

      Using water pump pliers, pinch the front axle outboard joint boot clamp LH to temporarily secure it.

    3. A019O49

      Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.

      Note


      • Do not use too much force when tapping with the plastic hammer.

      • Do not damage the outboard joint boot.

  11. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  12. INSTALL FRONT DRIVE SHAFT DAMPER LH

    Note

    Install the damper clamp to outboard joint side.


    1. Install a new front drive shaft damper clamp LH and the front drive shaft damper LH to the front drive outboard joint shaft assembly LH.

    2. Make sure that the drive shaft damper LH is on the shaft groove.

    3. A019O2ZE02

      Set the distance as described below.

      Distance (A)
      233.9 to 237.9 mm (9.20 to 9.36 in.)

  13. INSTALL FRONT DRIVE SHAFT DAMPER RH

    Tech Tips

    Perform the same procedure as for the LH side.

  14. INSTALL FRONT DRIVE SHAFT DAMPER CLAMP LH


    1. Hold the front drive outboard joint shaft assembly LH in a vise using aluminum plates.

      Note

      Do not overtighten the vise.

    2. Install the front drive shaft damper clamp LH to the front drive shaft damper LH.

      Note

      Be sure to install the clamp in the correct position.

    3. A019JPQE09
      Text in Illustration
      *A for One Touch Type
      *B for Claw Engagement Type
      *a Claw

      for one touch type:


      1. Using a screwdriver, install front drive shaft damper clamp LH as shown in the illustration.

    4. for claw engagement type:


      1. Using needle nose pliers, install front drive shaft damper clamp LH as shown in the illustration.

  15. INSTALL FRONT DRIVE SHAFT DAMPER CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  16. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY LH


    1. A019PJXE11
      Text in Illustration
      *1 Protective Tape
      *a Outboard Joint Side

      Before installing the boot, wrap the splines of the front drive outboard joint assembly LH with protective tape to prevent the boot from being damaged.

    2. Install new parts to the front drive outboard joint assembly LH in the following order:


      1. Front axle inboard joint boot clamp LH (A)

      2. Inboard joint boot (B)

      3. No. 2 front axle inboard joint boot clamp LH (C)

    3. Place the beveled side of the tripod axial splines toward the outboard joint.

    4. A019KK6E26
      Text in Illustration
      *a Matchmark

      Align the matchmarks placed before removal.

    5. Using a brass bar and a hammer, tap the tripod joint onto the drive shaft.

      Note


      • Do not tap the rollers.

      • Be sure to install the tripod joint in the correct direction.

    6. A019KH2

      Using a snap ring expander, install a new shaft snap ring.

      Note

      Install the shaft snap ring securely.

    7. Pack the inboard joint shaft and boot with grease from the boot kit.

      Standard grease capacity
      175 to 185 g (6.2 to 6.5 oz.)
    8. A019K3ZE03
      Text in Illustration
      *a Matchmark

      Aligning the matchmarks, install the front drive inboard joint assembly LH to the front drive outboard joint shaft assembly LH.

  17. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  18. INSTALL INBOARD JOINT BOOT


    1. Install the inboard joint boot into the grooves of the front drive inboard joint assembly.

      Note

      Keep the grooves free of grease.

    2. A019JWJE11

      Check whether the drive shaft dimensions are within the following specifications.

      Tech Tips

      For dimension (A), refer to the following values.

      Dimension (A)
      LH RH

      596.6 to 606.6 mm

      (1.96 to 1.99 ft.)

      915.4 to 925.4 mm

      (3.00 to 3.03 ft.)

  19. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. for one touch type:


      1. A019O8M

        Using a screwdriver, install front axle inboard joint boot clamp LH as shown in the illustration.

    2. for claw engagement type:


      1. A019M00E01
        Text in Illustration
        *a Claw

        Using needle nose pliers, install front axle inboard joint boot clamp LH as shown in the illustration.

  20. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. for one touch type:


      1. A019O9U

        Using a screwdriver, install No. 2 front axle inboard joint boot clamp LH as shown in the illustration.

    2. for claw engagement type:


      1. A019P85E01
        Text in Illustration
        *a Claw

        Using needle nose pliers, install No. 2 front axle inboard joint boot clamp LH as shown in the illustration.

  22. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  23. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING


    1. Install a new front drive shaft hole snap ring.

  24. INSPECT FRONT DRIVE SHAFT ASSEMBLY


    1. A019KXR

      Check that there is no excessive play in the outboard joint.

    2. Check that the inboard joint slides smoothly in the thrust direction.

    3. Check that there is no excessive play in the radial direction of the inboard joint.

    4. Check the boots for damage.

    5. A019JWJE11

      Check whether dimension (A) of the drive shaft is within the following specification.

      Distance (A)
      LH RH

      596.6 to 606.6 mm

      (1.96 to 1.99 ft.)

      915.4 to 925.4 mm

      (3.00 to 3.03 ft.)