AUTOMATIC TRANSAXLE ASSEMBLY INSTALLATION


  1. INSTALL TRANSMISSION CASE PLUG ASSEMBLY


    1. Apply ATF to a new O-ring and install it onto the transmission case plug.

    2. Install the transmission case plug onto the automatic transaxle.

  2. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 1 transmission control cable bracket onto the automatic transaxle with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the 4 wire harness clamp brackets onto the automatic transaxle with the 4 bolts.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

  4. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket onto the automatic transaxle with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  5. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY


    1. Install the flexible hose bracket onto the automatic transaxle with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  6. CONNECT BREATHER PLUG HOSE


    1. Engage the clamp and connect the breather plug hose onto the flexible hose bracket.

  7. INSTALL TORQUE CONVERTER ASSEMBLY


    1. A019MQA

      Engage the splines of the input shaft and turbine runner.

    2. A019KBH

      Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm (0.393 in.) and engage the splines while rotating the torque converter assembly.

    3. A019LOJ

      Turn the torque converter assembly to engage the key of the oil pump drive gear into the slot on the torque converter assembly.

    4. A019KRLE02
      Text in Illustration
      *a Transaxle Contact Surface
      *b Torque Converter Assembly Contact Surface

      Using a vernier caliper and a straightedge, measure dimension A between the transaxle contact surface of the engine (*a) and the torque converter assembly contact surfaces of the drive plate (*b). [#1]

    5. A019OLFE02

      Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step [#1].

      Standard
      B = A + 1 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the transaxle is installed to the engine with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

  8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY


    1. A019LBQE01
      Text in Illustration
      *1 Knock Pin

      Confirm that the 2 knock pins are on the automatic transaxle contact surface of the engine cylinder block before automatic transaxle installation.

    2. Apply clutch spline grease to the circumference of the crankshaft contact surface (*a) with the torque converter assembly centerpiece.

      Clutch spline grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum spread
      Approximately 1 g (0.0353 oz)
    3. A019NP9E01
      Text in Illustration
      *2 Crankshaft
      *a Crankshaft Contact Surface

      Keeping the engine and automatic transaxle in a horizontal position, align the knock pins with each hole on the automatic transaxle and tighten the 9 bolts shown in the illustration.

      Torque:
      Bolt A
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }
      Bolt B
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      Bolt C
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      Bolt Length
      Bolt Length [mm (in.)]
      A 55 (2.17)
      B 50 (1.97)
      C 33 (1.30)

      Note


      • Do not twist or apply excessive force to the automatic transaxle.

      • Check that the torque converter assembly rotates smoothly after installation of the automatic transaxle.

  9. CONNECT ENGINE WIRE


    1. Engage the 5 clamps and connect the engine wire.

    2. Install the engine wire onto the automatic transaxle with the 2 bolts.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

  10. INSTALL TCM


    1. Install the TCM to the transaxle.

    2. A019L5WE01

      Install and tighten the 2 bolts in the order shown in the illustration.

      Torque:
      11 N*m  { 115 kgf*cm, 8 ft.*lbf }
    3. A019NKN

      Connect the connector to the TCM.

    4. Turn the lock lever and secure the connector with the lock lever.

  11. INSTALL STARTER ASSEMBLY


    1. A019LZI

      Install the starter with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
    2. A019K4AE01

      Connect the starter connector.

    3. Install the starter wire with the nut and cover the nut with the cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  12. INSTALL FRONT FRAME ASSEMBLY


    1. A019MPZ

      Install the engine mounting insulator RH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    2. A019KRR

      Install the engine mounting insulator LH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    3. A019OTY

      Install the front engine mounting insulator with the bolt.

      Torque:
      87 N*m  { 888 kgf*cm, 65 ft.*lbf }

    4. Fully tighten the 9 temporarily installed nuts of the engine mounting insulators to the specified torque.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

      A019OTPE04
      Text in Illustration
      *a Front Engine Mounting Insulator *b Engine Mounting Insulator RH
      *c Engine Mounting Insulator LH - -
      Torque:
      A
      52 N*m  { 531 kgf*cm, 38 ft.*lbf }
      Torque:
      B
      87 N*m  { 888 kgf*cm, 64 ft.*lbf }

    5. Install the 5 hole plugs.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

      A019LJGE02
      Text in Illustration
      *a Front Engine Mounting Insulator *b Engine Mounting Insulator RH
      *c Engine Mounting Insulator LH - -

  13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  14. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transmission parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.