AUTOMATIC TRANSAXLE ASSEMBLY INSTALLATION


  1. INSTALL TORQUE CONVERTER ASSEMBLY


    1. A019MDB

      Engage the splines of the input shaft and turbine runner.

    2. A019MBV

      Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm (0.393 in.) and engage the splines while rotating the torque converter assembly.

    3. A019MMY

      Turn the torque converter assembly to engage the key of the oil pump drive gear into the slot on the torque converter assembly.

    4. A019PGRE01

      Using a vernier caliper and a straightedge, measure dimension "A" between the transaxle fitting surface of the engine*1 and the torque converter assembly fitting surface of the drive plate*2. (#)

      Note

      Make sure to deduct the thickness of the straightedge.

    5. A019LRDE01

      Using a vernier caliper and a straightedge, measure dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (#)).

      Standard
      A + 1 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the transaxle is installed to the engine with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

      Tech Tips

      If a U660F is used with a 2GR-FE, the standard installation depth is 14 mm (0.551 in.) or more.

  2. INSTALL SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY


    1. Apply ATF to a new O-ring and install it to the speedometer driven hole (ATM) cover sub-assembly.

    2. A019NM3

      Install the speedometer driven hole (ATM) cover sub-assembly to the automatic transaxle assembly with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. A019KGR

      Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A019O0H

      Install the 5 wire harness clamp brackets to the automatic transaxle assembly with the 5 bolts.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  5. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket to the automatic transaxle assembly with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  6. INSTALL TRANSFER ASSEMBLY


    1. Install the 4 new transfer and transaxle setting stud bolts to the transaxle case positions shown in the illustration.

      A019PGUE01
      Stud bolt length
      a
      22 mm (0.866 in.)
      b
      25 mm (0.984 in.)
      c
      5 mm (0.197 in.)
      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the sealed side of the stud bolt to the transaxle assembly.

    2. A019LAC

      Install the transfer assembly to the transaxle assembly with the 8 nuts.

      Torque:
      69 N*m  { 700 kgf*cm, 51 ft.*lbf }

      Note


      • Install the transfer assembly to the transaxle assembly horizontally.

      • Do not touch the transfer assembly oil seals during installation.

  7. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY


    1. A019KZ1E04
      Text in Illustration
      *1 Crankshaft
      *2 Torque Converter Assembly Centerpiece

      Apply clutch spline grease to the round of the crankshaft contact surface with the torque converter assembly centerpiece.

      Clutch spline grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum spread
      About 1 g (0.0353 oz.)
    2. A019K1YE01

      Keeping the engine and automatic transaxle assembly in a horizontal position, align the knock pins with each hole on the automatic transaxle assembly and tighten the 11 bolts shown in the illustration.

      Torque:
      Bolt A
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }
      Bolt B
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }
      Bolt C
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      Bolt D
      43 N*m  { 439 kgf*cm, 32 ft.*lbf }

      Note


      • Confirm that the 2 knock pins are on the transaxle contact surface of the engine cylinder block before transaxle installation.

      • Do not forcibly pry on the automatic transaxle assembly.

      • Check that the torque converter assembly rotates.

      Tech Tips

      Bolt length:


      • Bolt A: 55 mm (2.17 in.)

      • Bolt B: 50 mm (1.97 in.)

      • Bolt C: 41 mm (1.61 in.)

      • Bolt D: 33 mm (1.30 in.)

  8. INSTALL TRANSFER STIFFENER PLATE RH


    1. A019MNOE01

      Install the transfer stiffener plate RH with the 4 bolts.

      Torque:
      Bolt A
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }
      Bolt B
      78 N*m  { 796 kgf*cm, 58 ft.*lbf }

  9. INSTALL WIRE HARNESS


    1. A019JUU

      Connect the 6 wire harness clamps and 2 connectors.

    2. Install the 2 wire harnesses with the 2 bolts.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

  10. INSTALL TCM


    1. Install the TCM to the transaxle.

    2. A019L2NE01

      Install and tighten the 2 bolts in the order shown in the illustration.

      Torque:
      11 N*m  { 115 kgf*cm, 8 ft.*lbf }
    3. A019LE6

      Connect the connector to the TCM.

    4. Turn the lock lever and secure the connector with the lock lever.

  11. INSTALL MANIFOLD STAY


    1. A019JQF

      Install the manifold stay with the bolt and nut.

      Torque:
      Bolt
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }
      Nut
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  12. INSTALL RADIATOR PIPE CLAMP


    1. A019LMZ

      Install the radiator pipe clamp with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Install the sensor wire and the breather plug hose to the radiator pipe clamp.

  13. INSTALL STARTER ASSEMBLY


    1. A019LZI

      Install the starter with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
    2. A019K4AE01

      Connect the starter connector.

    3. Install the terminal nut and cover the nut with the cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  14. INSTALL FRONT FRAME ASSEMBLY


    1. A019MPZ

      Install the engine mounting insulator RH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    2. A019KRR

      Install the engine mounting insulator LH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    3. A019OWR

      Install the front engine mounting insulator with the bolt.

      Torque:
      87 N*m  { 888 kgf*cm, 65 ft.*lbf }
    4. A019MQ8

      Connect the wire clamp and connector.

    5. A019LRC

      Install the rear engine mounting insulator assembly with the 2 bolts.

      Torque:
      78 N*m  { 795 kgf*cm, 57 ft.*lbf }

  15. INSTALL STEERING LINK ASSEMBLY


    1. A019N4D

      Install the power steering link assembly with the 2 bolts and 2 nuts.

      Torque:
      70 N*m  { 713 kgf*cm, 51 ft.*lbf }

      Note


      • Make sure to tighten the bolts starting from the steering link assembly pinion shaft side.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  16. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY

  17. INSTALL FRONT NO. 1 STABILIZER BRACKET LH


    1. A019KPI

      Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  18. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as for the LH side.

  19. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Tech Tips

    See the steps from "Install Engine Assembly with Transaxle" through "Install Engine Room Side Cover LH" Click here.

  20. CHECK AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transmission parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.