OIL PUMP INSTALLATION
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INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
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Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.
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Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.
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Text in Illustration *1 Drive Rotor Spline *2 Crankshaft Timing Sprocket Align the drive rotor spline and crankshaft timing sprocket as shown in the illustration.
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Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.
Text in Illustration *a 3.0 mm or more *b 7.0 mm or more *c 13.0 mm or more - - Seal Packing Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent. Seal Packing Application Chart Area Seal Packing Diameter (Round) Distance from Edge of Cover to Center of Seal Packing Seal Packing Application Length Seal Packing Dimension (Flat) Dashed Line 2.5 to 3.5 mm (0.0984 to 0.138 in.) 2.5 mm (0.0984 in.) - - A - A 2.5 to 3.5 mm (0.0984 to 0.138 in.) 2.5 mm (0.0984 in.) - - B - B 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 28 mm (1.10 in.) 7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker C - C 7.0 mm (0.276 in.) 5.0 mm (0.197 in.) 25 mm (0.984 in.) 13.0 mm (0.512 in.) or wider and 3.0 mm (0.118 in.) or thicker D - D 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 26 mm (1.02 in.) 7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker E 2.5 to 3.5 mm (0.0984 to 0.138 in.) 3.0 mm (0.118 in.) - - Note
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Clean the surfaces with non-residue solvent before applying seal packing.
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Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.
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After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.
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Do not add engine oil for at least 4 hours after installation.
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Do not start the engine for at least 4 hours after installation.
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Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.
Text in Illustration *1 Nut - - *a Torque *b Tightening Order Bolt Length Item Length Thread Diameter Bolt A 30 mm (1.18 in.) 8 mm (0.315 in.) Bolt B 35 mm (1.38 in.) 10 mm (0.394 in.) Bolt C 45 mm (1.77 in.) 8 mm (0.315 in.) Note
Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.
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Tighten the 17 bolts and 2 nuts in several steps, in the order shown in the illustration.
- Torque:
- Bolt A, C, and Nut
- 21 N*m { 214 kgf*cm, 15 ft.*lbf }
- Bolt B
- 55 N*m { 561 kgf*cm, 41 ft.*lbf }
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INSTALL ENGINE MOUNTING BRACKET RH
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Install the engine mounting bracket RH with the 5 bolts in the order shown in the illustration.
- Torque:
- Bolt 1, 2 and 3
- 55 N*m { 561 kgf*cm, 41 ft.*lbf }
- Bolt 4 and 5
- 21 N*m { 214 kgf*cm, 15 ft.*lbf }
Note
After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.
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INSTALL TIMING CHAIN COVER OIL SEAL
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Apply MP grease to the lip of a new oil seal.
Note
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Do not allow foreign matter to contact the lip of the oil seal.
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Do not allow MP grease to contact the dust seal.
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Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain cover edge.
- SST
- 09223-22010
Note
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Keep the lip of the oil seal free from foreign matter.
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Do not tap in the oil seal at an angle.
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INSTALL CRANKSHAFT PULLEY
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Align the pulley set key with the key groove of the crankshaft pulley.
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Text in Illustration *a Hold *b Turn Using SST, hold the crankshaft pulley and install the pulley bolt.
- SST
- 09213-54015
- 09330-00021
- Torque:
- 260 N*m { 2651 kgf*cm, 192 ft.*lbf }
Tech Tips
SST (Crankshaft pulley holding tool) Fixing bolt part No. : 91551-80650(2 pcs)
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INSTALL CRANKSHAFT POSITION SENSOR
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Clean and degrease the threads of the bolt for the crankshaft position sensor.
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Text in Illustration *1 O-ring Apply a light coat of engine oil to the O-ring of the sensor.
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Text in Illustration *1 Adhesive Apply adhesive to 2 or 3 threads of the bolt.
Adhesive Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent. -
Install the sensor with the bolt.
- Torque:
- 6.5 N*m { 66 kgf*cm, 58 in.*lbf }
Note
Make sure that the O-ring is not cracked or does not jump out of position during installation.
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Connect the sensor connector.
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INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
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Install the V-ribbed belt tensioner with the bolt.
- Torque:
- 21 N*m { 214 kgf*cm, 15 ft.*lbf }
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INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
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Apply a light coat of engine oil to 3 new gaskets.
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Install the 3 gaskets to the camshaft bearing caps.
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Install a new gasket to the cylinder head cover.
Note
Remove any oil from the contact surface.
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Text in Illustration *1 Timing Chain Cover *2 Cam Shaft Housing 
Seal Packing Apply seal packing as shown in the illustration.
Seal packing Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent Standard seal diameter 3.0 to 6.0 mm (0.118 to 0.236 in.) Application width A 5.0 mm (0.197 in.) Note
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Remove any oil from the contact surface.
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Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
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Align the cylinder head cover with pin A. Then align the cylinder head cover with pin B and install the cylinder head cover.
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Install 3 new seal washers and the 16 bolts, and then tighten the bolts in the order shown in the illustration.
- Torque:
- 12 N*m { 122 kgf*cm, 9 ft.*lbf }
Note
Do not apply oil for at least 4 hours after the installation.
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INSTALL IGNITION COIL ASSEMBLY
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Install the 4 ignition coil assemblies with the 4 bolts.
- Torque:
- 10 N*m { 102 kgf*cm, 7 ft.*lbf }
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Connect the 4 ignition coil assembly connectors.
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INSTALL ENGINE WIRE
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Install the engine wire to the engine with transaxle.
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INSTALL ENGINE AND TRANSAXLE