RADIATOR INSTALLATION


  1. INSTALL NO. 2 RADIATOR ASSEMBLY


    1. A019LCME01
      Text in Illustration
      *1 Claw
      *2 Guide

      Install the fan assembly with motor to the radiator with the 3 guides at the bottom and attach the claw.

    2. A019N55

      Install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    3. A019LAO

      Install the 2 lower radiator supports to the radiator, and radiator assembly and fan assembly with motor.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

    4. A019JYN

      Connect the 3 wire harness clamps and connector.

    5. A019LUQE01
      Text in Illustration
      *1 Cooler bracket
      *2 Cooler compressor bracket

      Install the radiator assembly with the 4 bolts and 4 brackets.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
    6. A019LGWE01
      Text in Illustration
      *1 Radiator support cushion

      Install the 2 radiator support cushions.

  2. INSTALL UPPER RADIATOR SUPPORT


    1. A019ODYE01
      Text in Illustration
      *1 Bolt

      Install the upper radiator support with the 5 bolts and connect the 3 clamps of the hood lock control cable to the upper radiator support.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL HOOD LOCK ASSEMBLY

    Tech Tips


    • Install hood lock assembly (for LHD) Click here.


    • Install hood lock assembly (for RHD) Click here.

  4. INSTALL HOOD LOCK CONTROL CABLE COVER

    Tech Tips


    • Install hood lock control cable cover (for LHD) Click here.


    • Install hood lock control cable cover (for RHD) Click here.

  5. INSTALL SMOG VENTILATION SENSOR


    1. A019LDV

      Engage the guide.

    2. Install the smog ventilation sensor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connector.

  6. INSTALL LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A019OJ0

      Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  7. INSTALL HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A019LXM

      Install the high pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  8. INSTALL MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System)


    1. A019LF9E01

      Tighten the 3 bolts on the millimeter wave radar sensor assembly.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Tighten the bolts in the order indicated in the illustration.

    2. Connect the connector.

  9. CONNECT OUTLET OIL COOLER HOSE


    1. A019O3J

      Connect the outlet oil cooler hose to the radiator.

  10. CONNECT INLET OIL COOLER HOSE


    1. A019JZN

      Connect the clamp and inlet oil cooler hose to the radiator.

  11. CONNECT NO. 2 RADIATOR HOSE


    1. A019K90

      Connect the No. 2 radiator hose to the radiator.

  12. CONNECT NO. 1 RADIATOR HOSE


    1. A019JYY

      Connect the No. 1 radiator hose to the radiator.

  13. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. A019OG6

      Connect the radiator reserve tank hose to the radiator.

    2. A019N1D

      Install the radiator reserve tank with the bolt and connect the 2 clamps to the radiator.

      Torque:
      5.3 N*m  { 54 kgf*cm, 47 in.*lbf }

  14. INSTALL FRONT BUMPER ASSEMBLY (for Sport Package)

    Click here

  15. INSTALL FRONT BUMPER ASSEMBLY (for Standard)

    Click here

  16. INSTALL BATTERY


    1. Install the battery and battery tray.

    2. A019LTJ

      Install the battery clamp with the bolt and nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the positive (+) cable to the positive (+) battery terminal.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

  17. INSTALL NO. 1 AIR CLEANER INLET


    1. A019ND6

      Install the No. 1 air cleaner inlet with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the vacuum hose clamp to the No. 1 air cleaner inlet.

  18. INSTALL NO. 2 AIR CLEANER INLET


    1. A019O60

      Install the No. 2 air cleaner inlet with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the 2 vacuum hose clamps to the No. 2 air cleaner inlet.

  19. ADD ENGINE COOLANT


    1. Tighten the radiator drain cock plug by hand.

    2. Tighten the cylinder block drain cock plug. (for Bank 1)

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    3. Tighten the cylinder block drain cock plug. (for Bank 2, w/ Cylinder Block Drain Cock Plug)

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    4. Loosen the air drain cock plug on the water inlet housing.

    5. Add engine coolant to the radiator inlet opening until engine coolant overflows from the air drain cock hole. Then tighten the air drain cock plug to the water inlet housing.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    6. Slowly fill the radiator assembly with engine coolant.

      Standard capacity
      9.5 liters (10.0 US qts, 8.3 Imp. qts)

      Note

      Do not substitute plain water for engine coolant.

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

    7. Remove the reserve tank cap.

    8. A019MVWE03
      Text in Illustration
      *a Full Line

      Slowly pour engine coolant into the radiator reserve tank assembly until it reaches the full line.

    9. Squeeze the No. 1 radiator hose and No. 2 radiator hose several times by hand, and then check the level of the engine coolant.

      If the engine coolant level is low, add engine coolant.

    10. Install the radiator cap sub-assembly and reserve tank cap.

    11. Bleed air from the cooling system.

      Note


      • Before starting the engine, turn the A/C switch off.

      • Adjust the heater control to the maximum hot setting.

      • Adjust the blower speed to the low setting.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the engine coolant for several minutes.

        Tech Tips

        The thermostat open timing can be confirmed by squeezing the No. 2 radiator hose by hand, and sensing vibrations when the engine coolant starts to flow inside the No. 2 radiator hose.

      2. Maintain the engine speed at 2500 to 3000 rpm.

      3. Squeeze the No. 1 radiator hose and No. 2 radiator hose several times by hand to bleed air.

        CAUTION:

        When squeezing the No. 1 radiator hose and No. 2 radiator hose:


        • Wear protective gloves.

        • Be careful as the No. 1 radiator hose and No. 2 radiator hose are hot.

        • Keep your hands away from the fan and No. 2 fan.

        Note


        • If the coolant temperature gauge indicates an excessive temperature, turn off the engine and let it cool.

        • Make sure that the radiator reserve tank assembly still has some engine coolant in it.

        • If the radiator reserve tank assembly does not have enough engine coolant, the engine may overheat or be seriously damaged.

        • If the radiator reserve tank assembly does not have enough engine coolant, perform the following: 1) stop the engine, 2) wait until the engine coolant has cooled down, and 3) add engine coolant until the radiator reserve tank assembly is filled to the full line.

    12. Stop the engine, and wait until the engine coolant cools down.

    13. Add engine coolant to the full line on the radiator reserve tank assembly.

  20. INSPECT FOR COOLANT LEAK

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the radiator cap.

    2. A019MDJ

      Fill the radiator with coolant and attach a radiator cap tester.

    3. Warm up the engine.

    4. Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm2, 17 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    5. Remove the radiator cap tester.

    6. Install the radiator cap.

  21. INSPECT AUTOMATIC TRANSAXLE FLUID

  22. INSPECT FOR OIL LEAK


    1. Start the engine. Check for engine oil leaks from the connected parts of the oil filter cap and oil filter drain plug.

  23. INSTALL NO. 1 ENGINE UNDER COVER

  24. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A019LVN

      Fit the 4 retainers and install the V-bank cover sub-assembly.

  25. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System)

    Click here