WATER PUMP INSTALLATION


  1. INSTALL WATER PUMP ASSEMBLY


    1. A019NZHE02

      Install a new water pump gasket and the water pump assembly with the 16 bolts.

      Torque:
      Bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolts B and C
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note


      • Make sure that there is no oil on the threads of bolts A.

      • Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

        Adhesive
        Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

  2. INSTALL WATER PUMP PULLEY


    1. A019OHOE01

      Temporarily install the water pump pulley with the 4 bolts.

    2. Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    3. Tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL WATER INLET HOUSING


    1. A019JNWE01

      Install 2 new O-rings.

      Tech Tips

      Apply a small amount of water or soapy water to the O-ring (A) shown in the illustration before installation.

    2. A019P0QE02

      Install the 2 stud bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A019NN5E03
      Text in Illustration
      *1 Nut
      *2 Bolt

      Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose to the water inlet housing and slide the clip to secure it.

    5. Apply adhesive around the drain cock assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    7. Install the drain cock plug to the drain cock assembly.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    8. Install a new gasket to the thermostat.

    9. A019NC5E01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

      Tech Tips

      The thermostat jiggle valve may be set within 10° of either side of the prescribed position.

    10. A019KNL

      Install the water inlet with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A019LV6E01

      Temporarily install the V-ribbed belt tensioner assembly with the 5 bolts.

      Tech Tips

      Each bolt length is as follows:

      A: 70 mm (2.76 in.)

      B: 33 mm (1.30 in.)

    2. Install the V-ribbed belt tensioner assembly by tightening the bolt 1 and bolt 2 in the order shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Tighten the other bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A019OU1

      Install the idler pulley cover plate, No. 2 idler pulley sub-assembly and No. 2 idler pulley cover plate with the bolt.

      Torque:
      54 N*m  { 550 kgf*cm, 40 ft.*lbf }

  6. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A019K15E06
      Text in Illustration
      *1 Stud Bolt

      Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque:
      54 N*m  { 550 kgf*cm, 40 ft.*lbf }

      Note


      • Install the water inlet and No. 1 front engine mounting bracket LH within 15 minutes of installing the timing chain cover sub-assembly.

      • Do not start the engine for at least 2 hours after installation.

  7. INSTALL ENGINE HANGER


    1. A019KKGE13
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install the No. 1 and No. 2 engine hangers with the 4 bolts as shown in the illustration.

      Part No.
      No. 1 engine hanger 12281-31120
      No. 2 engine hanger 12282-31100
      Bolts 91671-10825
      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

    2. Attach the engine sling device and hang the engine with the chain block.

  8. REMOVE ENGINE STAND

  9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    See the steps from "Install Automatic Transaxle Assembly" through "Install Engine Assembly with Transaxle" Click here.