WATER PUMP REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    See the steps from "Remove Engine Assembly with Transaxle" through "Remove Automatic Transaxle Assembly" Click here.

  3. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  4. REMOVE ENGINE HANGER


    1. A019KKGE13
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger

      Remove the 4 bolts, No. 1 and No. 2 engine hangers.

  5. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A019OOU

      Remove the 6 bolts and No. 1 front engine mounting bracket LH.

    2. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

  6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A019OU1

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A019LV6

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  8. REMOVE WATER INLET HOUSING


    1. A019KNL

      Remove the 2 nuts, water inlet and thermostat.

    2. Remove the gasket.

    3. Remove the 2 stud bolts.

    4. Slide the clip and disconnect the No. 1 water by-pass hose from the water inlet housing.

    5. A019NN5E02
      Text in Illustration
      *1 Nut
      *2 Bolt

      Remove the drain cock plug.

    6. Remove the drain cock assembly.

    7. Remove the 2 bolts, nut, and water inlet housing.

    8. A019JNW

      Remove the 2 O-rings.

  9. REMOVE WATER PUMP PULLEY


    1. A019OHOE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  10. REMOVE WATER PUMP ASSEMBLY


    1. A019N50

      Remove the 16 bolts, water pump assembly and water pump gasket.