Click here

OIL PUMP INSTALLATION

Click here
Click here Click here
  1. Click here

    INSTALL TIMING CHAIN COVER OIL SEAL


    1. A019OKQE04

      Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

      09223-22010
      09506-35010
      Note:

      • Keep the lip free from foreign matter.

      • Do not tap on the oil seal at an angle.

      • Make sure that the oil seal edge does not stick out of the timing chain case.

      Tip:

      Tap in the oil seal so that it is positioned within 1.0 mm from the edge of the timing chain case.

    2. Apply a light coat of MP grease to the timing chain cover oil seal lip.

  2. Click here

    INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. A019LSNE04

      Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 mm (0.118 in.) or more
      Note:

      • Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.

      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing the chain cover sub-assembly.

    2. A019KQBE01

      Apply seal packing in a line to the timing chain cover as shown in the following illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Note:

      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing the chain cover sub-assembly.

      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Dashed Line Area 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Diagonal Line Area 6.0 mm (0.236 in.) or more 5.0 mm (0.197 in.)
    3. A019N1LE01

      Install a new gasket.

    4. A019O8ZE02

      Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the oil pump and chain cover to the crankshaft.

      Table 1. Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft
    5. A019PH5E04

      Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

      Table 2. Bolt Length
      Item Length
      Bolt A 40 mm (1.57 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C 25 mm (0.984 in.)
      Note:

      Make sure that there is no oil on the threads of bolt B and C.

    6. Fully tighten the bolts in area 1 and area 2.

      21 N*m 214 kgf*cm 15 ft.*lbf

    7. Fully tighten the bolts and nuts in area 3.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    8. Fully tighten the bolts in area 4.

      Bolt A
      43 N*m 438 kgf*cm 32 ft.*lbf
      Except bolt A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tighten the bolts from bottom to top as shown in the illustration.

  3. Click here

    INSTALL OIL PAN SUB-ASSEMBLY


    1. A019MJFE07

      Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Bolt A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Bolt B
      9.0 N*m 92 kgf*cm 80 in.*lbf
    2. A019L7R

      Install 2 new O-rings.

    3. A019NO1E05

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    4. A019M3AE01

      Install the oil pan with the 16 bolts and 2 nuts.

      Table 3. Text in Illustration
      *1 Nut
      Bolts A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Except bolts A
      21 N*m 214 kgf*cm 15 ft.*lbf
  4. Click here

    INSTALL OIL STRAINER SUB-ASSEMBLY


    1. A019PK9E05

      Using an E6 "TORX" socket, install the 2 stud bolts as shown in the illustration.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    2. A019MXTE02

      Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      Table 4. Text in Illustration
      *1 Nut
      10 N*m 102 kgf*cm 7 ft.*lbf
  5. Click here

    INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A019O0OE02

      Using an E6 "TORX" socket, install the 2 stud bolts as shown in the illustration.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    2. A019LWDE04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    3. A019MZHE02

      Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      Table 5. Text in Illustration
      *1 Nut
      10 N*m 102 kgf*cm 7 ft.*lbf
  6. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A019LQ5E01

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Note:

      • Remove any oil from the contact surface.

      • Install the head cover within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. A019N77

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A019N8QE01

      Install the head cover with the 12 bolts and a new seal washer.

      Bolts A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Except bolts A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  7. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A019NXAE01

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Note:

      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly LH within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. A019KNZ

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly LH.

    4. A019MR5E04

      Install the cylinder head cover sub-assembly LH with the 12 bolts and a new seal washer.

      Bolts A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Except bolts A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      After tightening all bolts, check the tightening torque of 1 and 10. Retighten the bolt if necessary.

  8. Click here

    INSTALL WATER INLET HOUSING


    1. A019JNWE01

      Install 2 new O-rings.

      Tip:

      Apply a small amount of water or soapy water to O-ring (A) shown in the illustration before installation.

    2. A019P0QE02

      Install the 2 stud bolts.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    3. A019NN5E03

      Install the water inlet housing with the 2 bolts and nut.

      Table 6. Text in Illustration
      *1 Nut
      *2 Bolt
      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose.

    5. Apply adhesive around the drain cock.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      30 N*m 306 kgf*cm 22 ft.*lbf

    7. Install the drain cock plug to the drain cock assembly.

      13 N*m 130 kgf*cm 9 ft.*lbf

    8. Install a new gasket to the thermostat.

    9. A019NC5E01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

      Tip:

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. A019KNL

      Install the water inlet with the 2 nuts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  9. Click here

    INSTALL OIL COOLER PIPE


    1. A019M4F

      Install a new gasket to the oil pan sub-assembly.

    2. Install the oil cooler pipe with the bolt and 2 nuts.

      21 N*m 214 kgf*cm 15 ft.*lbf
  10. Click here

    INSTALL CRANKSHAFT PULLEY


    1. A019KY0

      Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. A019N80E01

      Using SST, install the pulley bolt.

      09213-70011 09213-70020
      09330-00021
      250 N*m 2550 kgf*cm 184 ft.*lbf
  11. Click here

    INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note:

      Do not touch the mesh when installing the oil control valve filter.

    2. A019JMNE02

      Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side) with the union.

      Table 7. Text in Illustration
      *1 Oil Pipe Union

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the union.

    4. Tighten the oil pipe union (on the head cover side).

      65 N*m 663 kgf*cm 48 ft.*lbf

    5. Tighten the oil pipe union (on the cylinder head side).

      65 N*m 663 kgf*cm 48 ft.*lbf
      Note:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  12. Click here

    INSTALL OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note:

      Do not touch the mesh when installing the oil control valve filter.

    2. A019O2ME05

      Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side) with the union.

      Table 8. Text in Illustration
      *1 Oil Pipe Union

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the union.

    4. Install the bolt (A) to the cylinder head.

      10 N*m 102 kgf*cm 7 ft.*lbf

    5. Tighten the oil pipe union (on the head cover side).

      65 N*m 663 kgf*cm 48 ft.*lbf

    6. Tighten the oil pipe union (on the cylinder head side).

      65 N*m 663 kgf*cm 48 ft.*lbf
      Note:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  13. Click here

    INSTALL ENGINE HANGERS


    1. A019KKGE13

      Install the No. 1 and No. 2 engine hangers with the 4 bolts as shown in the illustration.

      Table 9. Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger
      Part No.
      No. 1 engine hanger 12281-31120
      No. 2 engine hanger 12282-31100
      Bolts 91671-10825
      33 N*m 337 kgf*cm 24 ft.*lbf

    2. Attach the engine sling device and hang the engine with the chain block.

  14. Click here

    REMOVE ENGINE STAND

  15. Click here

    INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Tip:

    (Click here).