OIL PUMP REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    CAUTION:

    Be sure to read Precaution thoroughly before service Click here.

  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Tech Tips

    Click here.

  3. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  4. REMOVE ENGINE HANGER


    1. A019KKGE13
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger

      Remove the 4 bolts, No. 1 and No. 2 engine hangers.

  5. REMOVE NO. 1 OIL PIPE


    1. A019JMNE02
      Text in Illustration
      *1 Oil Pipe Union

      Remove the 2 oil pipe unions, gaskets and No. 1 oil pipe.

    2. Remove the oil control valve filter LH and gaskets.

  6. REMOVE OIL PIPE


    1. A019O2ME04
      Text in Illustration
      *1 Oil Pipe Union
      *2 Bolt

      Remove the bolt.

    2. Remove the 2 oil pipe unions and oil pipe.

    3. Remove the oil control valve filter RH and gaskets.

  7. REMOVE CRANKSHAFT PULLEY


    1. A019NN9E01

      Using SST, loosen the crankshaft pulley bolt.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A019OEAE02

      Using SST, remove the crankshaft pulley bolt and crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05021 )
    3. A019KY0

      Remove the pulley set key from the crankshaft.

  8. SEPARATE OIL COOLER PIPE


    1. A019M4F

      Remove the bolt and 2 nuts, and disconnect the oil cooler pipe from the oil pan sub-assembly.

    2. Remove the gasket from the oil pan sub-assembly.

  9. REMOVE WATER INLET HOUSING


    1. A019KNL

      Remove the 2 nuts, water inlet and thermostat.

    2. Remove the gasket.

    3. Remove the 2 stud bolts.

    4. Separate the No. 1 water by-pass hose from the water inlet housing.

    5. A019NN5E02
      Text in Illustration
      *1 Nut
      *2 Bolt

      Remove the drain cock plug.

    6. Remove the drain cock assembly.

    7. Remove the 2 bolts, nut, and water inlet housing.

    8. A019JNW

      Remove the 2 O-rings.

  10. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A019N8Q

      Remove the 12 bolts, seal washer, cylinder head cover sub-assembly and cylinder head cover gasket.

    2. A019N77

      Remove the 3 gaskets.

  11. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A019MR5E05
      Text in Illustration
      *1 Baffle Plate

      Remove the 12 bolts, seal washer, cylinder head cover sub-assembly LH and cylinder head cover gasket.

      Note

      The baffle plate is located on the back of the portion shown in the illustration. Do not damage the baffle plate when removing the cylinder head cover sub-assembly LH.

    2. A019KNZ

      Remove the 3 gaskets.

  12. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A019MZHE02
      Text in Illustration
      *1 Nut

      Remove the 16 bolts and 2 nuts.

    2. A019LR8

      Insert the blade of the oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan sub-assembly.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

    3. Using an E6 "TORX" socket wrench, remove the 2 stud bolts.

  13. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A019MXTE03
      Text in Illustration
      *1 Bolt
      *2 Nut

      Remove the bolt, 2 nuts, oil strainer sub-assembly and gasket.

    2. Using an E6 "TORX" socket wrench, remove the 2 stud bolts.

  14. REMOVE OIL PAN SUB-ASSEMBLY


    1. A019M3AE01
      Text in Illustration
      *1 Nut

      Remove the 16 bolts and 2 nuts.

      Tech Tips

      Be sure to clean the bolts and stud bolts and check the threads for cracks or other damage.

    2. A019LORE02
      Text in Illustration
      *1 Protective Tape

      Remove the oil pan sub-assembly by prying between the oil pan sub-assembly and cylinder block sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder block and oil pan.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A019L7R

      Remove the 2 O-rings.

    4. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

  15. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A019PML

      Remove the 23 bolts and 2 nuts shown in the illustration.

    2. A019NKQE03
      Text in Illustration
      *1 Protective Tape

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A019KJQE01

      Remove the gasket.

  16. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A019K4EE05
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Using a screwdriver, pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.