EXHAUST PIPE INSTALLATION


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A019NK3

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum 41.5 mm (1.64 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold converter sub-assembly.

    3. A019K0PE17
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      48 N*m  { 490 kgf*cm, 35 ft.*lbf }
  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. Install a new gasket to the front exhaust pipe assembly.

    2. Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.

    3. Install the center exhaust pipe assembly with the 2 bolts.

      Torque:
      55 N*m  { 561 kgf*cm, 40 ft.*lbf }
  3. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A019NK3

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum 41.5 mm (1.64 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the center exhaust pipe assembly.

    3. A019K0PE17
      Text in Illustration
      *1 Center Exhaust Pipe Assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the center exhaust pipe assembly.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.

    5. Install the tail exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 440 kgf*cm, 32 ft.*lbf }
  4. INSTALL OXYGEN SENSOR

    Click here

  5. INSPECT FOR EXHAUST GAS LEAK