EXHAUST MANIFOLD INSTALLATION


  1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 1 manifold converter insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 2 exhaust manifold heat insulator with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new exhaust manifold to head gasket onto the cylinder head.

    2. Temporarily install the exhaust manifold converter sub-assembly with the 5 nuts.

    3. A019N1JE05

      Tighten the 5 nuts in the sequence shown in the illustration.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  5. INSTALL NO. 2 MANIFOLD STAY


    1. Install the No. 2 manifold stay with the bolt and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSTALL MANIFOLD STAY


    1. Install the manifold stay with the bolt and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  7. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A019NK3E03

      Using a vernier caliper, measure the free length of the compression spring.

      Minimum length
      41.5 mm (1.64 in.)

      If the length is less than the minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold converter sub-assembly.

    3. A019K0PE16
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install a new gasket to the front exhaust pipe assembly.

    5. A019NDWE01

      Install the front exhaust pipe with the 2 compression springs and 4 bolts.

      Torque:
      Bolt (A)
      48 N*m  { 490 kgf*cm, 35 ft.*lbf }
      Bolt (B)
      55 N*m  { 561 kgf*cm, 40 ft.*lbf }

    6. Connect the 2 wire harness clamps and connector.

  8. INSTALL FRONT FLOOR COVER LH


    1. A019OFYE01
      Text in Illustration
      *1 Bolt
      *2 Screw

      Connect the 2 clips (B).

    2. Install the front floor cover LH with the 2 screws and 4 bolts.

    3. Install the clip (A).

  9. INSTALL NO. 1 ENGINE UNDER COVER

  10. INSTALL AIR FUEL RATIO SENSOR

    Click here

  11. INSPECT FOR EXHAUST GAS LEAK