INTAKE MANIFOLD REMOVAL


  1. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT INLET HEATER WATER HOSE


    1. A019L9W

      Disconnect the inlet heater water hose.

  4. DISCONNECT OUTLET HEATER WATER HOSE


    1. A019NI3

      Disconnect the outlet heater water hose.

  5. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. A019NQI

      Disconnect the union to connector tube hose and wire harness clamp.

    2. Disconnect the 2 vacuum hoses and connector.

    3. Remove the bolt and vacuum switching valve assembly.

  6. DISCONNECT NO. 2 VENTILATION HOSE


    1. A019OFO

      Disconnect the No. 2 ventilation hose from the intake manifold.

  7. REMOVE UNION TO CONNECTOR TUBE HOSE


    1. A019N6R

      Remove the union to connector tube hose from the intake manifold.

  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A019NP2

      Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    2. A019P3J

      Remove the 2 fuel delivery spacers from the cylinder head.

    3. Remove the 4 injector vibration insulators from the cylinder head.

  9. REMOVE INTAKE MANIFOLD


    1. A019L4L

      Remove the 2 bolts and 2 wire harness clamp brackets.

    2. A019MFA

      Disconnect the fuel vapor feed hose and vacuum hose.

    3. Disconnect the wire harness clamp and connector.

    4. Remove the bolt and wire harness clamp bracket.


      1. A019K2Y

        Apply battery voltage to the terminals of the connector to close the tumble control valves.

        Standard
        Tester Connection Specified Condition
        Positive (+) battery voltage applied to terminal 8 (M-), and negative (-) battery voltage applied to terminal 4 (M+) Open → Closed

        Note


        • If this procedure is not performed, the tumble control valves may be damaged when the intake manifold is removed.

        • Apply battery voltage for 1 to 3 seconds.

        • If battery voltage is applied for more than 3 seconds, the actuator may be damaged.

        • Do not allow the lead wires to contact the other terminals.

    5. A019OX7

      Remove the bolt and separate the wire harness.

    6. Disconnect the 2 wire harness clamps and intake air control valve actuator connector.

    7. A019P4F

      Remove the 6 bolts and intake manifold.

      Note

      The tumble control valves may be damaged if they are not closed before removing the intake manifold.

      Tech Tips

      Connect the battery to the terminals of the actuator to operate the motor and close the valves Click here.

    8. A019LJ6

      Remove the intake manifold gasket from the intake manifold.

    9. A019O5S

      Disconnect the 2 vacuum hoses from the intake manifold and remove the check valve.

    10. A019LWK

      Remove the bolt and wire harness clamp bracket.