RADIATOR INSTALLATION


  1. INSTALL RADIATOR ASSEMBLY


    1. A019MM3E02
      Text in Illustration
      *a Claw
      *b Guide

      Install the fan assembly with motor to the radiator with the 3 guides at the bottom and the claw.

    2. Install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Install the 2 lower radiator supports to the radiator, and radiator assembly and fan assembly with motor.

      Note

      Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

    4. Connect the 3 wire harness clamps and connector.

    5. Install the radiator assembly with the 4 bolts and 4 cooler brackets.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

    6. Install the 2 radiator support cushions.

  2. INSTALL UPPER RADIATOR SUPPORT


    1. Install the upper radiator support with the 5 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Connect the 3 clamps and wire harness. (for LHD)

    3. Connect the 4 clamps and wire harness. (for RHD)

  3. INSTALL HOOD LOCK ASSEMBLY

    Tech Tips


    • Install Hood Lock Assembly (for LHD) Click here.


    • Install Hood Lock Assembly (for RHD) Click here.

  4. INSTALL HOOD LOCK CONTROL CABLE COVER

    Tech Tips


    • Install Hood Lock Control Cable Cover (for LHD) Click here.


    • Install Hood Lock Control Cable Cover (for RHD) Click here.

  5. INSTALL SMOG VENTILATION SENSOR (w/ Smog Ventilation Sensor)


    1. A019LDV

      Engage the guide.

    2. Install the smog ventilation sensor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connector.

  6. INSTALL LOW PITCHED HORN ASSEMBLY (for LHD)


    1. A019OJ0

      Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  7. INSTALL HIGH PITCHED HORN ASSEMBLY (for RHD)


    1. A019LXM

      Install the high pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  8. CONNECT OUTLET OIL COOLER HOSE


    1. Connect the outlet oil cooler hose to the radiator.

  9. CONNECT INLET OIL COOLER HOSE


    1. Connect the inlet oil cooler hose to the radiator.

  10. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the radiator.

  11. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose to the radiator.

  12. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Connect the radiator reserve tank hose to the radiator.

    2. Install the radiator reserve tank with the bolt and engage the 2 clamps to the radiator.

      Torque:
      7.1 N*m  { 72 kgf*cm, 63 in.*lbf }

  13. INSTALL FRONT BUMPER ASSEMBLY (for Sport Package)

    Click here

  14. INSTALL FRONT BUMPER ASSEMBLY (for Standard)

    Click here

  15. INSTALL BATTERY


    1. Install the battery and battery tray.

    2. A019LTJ

      Install the battery clamp with the bolt and nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the positive (+) cable to the positive (+) battery terminal.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

  16. INSTALL NO. 1 AIR CLEANER INLET


    1. A019LTK

      Install the No. 1 air cleaner inlet with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  17. INSTALL NO. 2 AIR CLEANER INLET


    1. A019ODB

      Install the No. 2 air cleaner inlet with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  18. ADD ENGINE COOLANT


    1. Tighten the radiator drain cock by hand.

    2. Remove the radiator cap.

    3. Loosen the air drain valve.

    4. Add TOYOTA Super Long Life Coolant (SLLC) to the radiator inlet opening until coolant overflows from the air drain valve hole. Then tighten the air drain valve.

    5. Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

      Standard Capacity
      6.7 liters (7.1 US qts, 5.9 Imp. qts)

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

      Note

      Never use water as a substitute for engine coolant.

    6. A019N61E02
      Text in Illustration
      *a Full Line

      Slowly pour coolant into the radiator reserve tank until it reaches the full line.

    7. Install the radiator cap.

    8. Squeeze the No. 1 and No. 2 radiator hoses several times by hand, and then check the level of the coolant.

      If the coolant level is low, add coolant.

    9. Bleed air from the cooling system.


      1. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes.

        Tech Tips

        The thermostat open timing can be confirmed by squeezing the No. 2 radiator hose by hand, and checking when the engine coolant starts to flow inside the hose.

      2. Maintain the engine speed at 2500 to 3000 rpm.

      3. Squeeze the inlet and No. 1 and No. 2 radiator hoses several times by hand to bleed air.

        CAUTION:

        When squeezing the radiator hoses:


        • Wear protective gloves.

        • Be careful as the radiator hoses are hot.

        • Keep your hands away from the cooling fans.

        Note


        • Make sure that the radiator reserve tank still has some coolant in it.

        • If the coolant temperature gauge indicates an excessive temperature, turn off the engine and let it cool.

        • If there is not enough coolant, the engine may overheat or be seriously damaged.

        • If the radiator reserve tank does not have enough coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the radiator reserve tank is filled to the full line.

    10. Stop the engine and wait until the engine coolant cools down.

    11. Add engine coolant to the full line on the radiator reserve tank.

  19. INSPECT FOR COOLANT LEAK

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Note

    Before performing each inspection, turn the A/C switch off.


    1. Remove the radiator cap.

    2. A019MH7

      Fill the radiator with coolant and attach a radiator cap tester.

    3. Warm up the engine.

    4. Using the radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf/cm2, 17 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.

    5. Remove the radiator cap tester.

    6. Install the radiator cap.

  20. INSPECT AUTOMATIC TRANSAXLE FLUID

  21. INSTALL NO. 1 ENGINE UNDER COVER