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FUEL TANK REMOVAL

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  1. Click here

    PRECAUTION (w/ Air Suspension)

    Note:

    Be sure to read Precaution thoroughly before servicing (Click here).

  2. Click here

    REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. Remove the fuel suction tube assembly with pump and gauge (Click here).

  3. Click here

    DRAIN FUEL

  4. Click here

    REMOVE FRONT CENTER FLOOR COVER

  5. Click here

    REMOVE REAR SUSPENSION MEMBER


    1. Remove the rear suspension member (Click here).

  6. Click here

    REMOVE CHARCOAL CANISTER PROTECTOR


    1. A019O16

      Remove the 3 bolts and charcoal canister protector.

  7. Click here

    REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A019M25E01

      Remove the 3 clips (A) and 7 nuts, and then remove the No. 1 fuel tank protector sub-assembly.

  8. Click here

    REMOVE FUEL TANK ASSEMBLY


    1. A019LH9E01

      Disconnect the fuel tank main tube sub-assembly.

      Table 1. Text in Illustration
      *1 Retainer
      *2 Quick Connector
      *3 Nylon Tube
      *4 Pipe
      *5 O-ring

      1. Pinch the tab of the retainer to disengage the lock claws and pull it down as shown in the illustration.

      2. Pull out the fuel tank main tube sub-assembly.

        Note:

        • Check if there is any dirt or mud around the connector before this operation and clean the connector if necessary.

        • It is necessary to prevent mud or dirt from entering the quick connector. If any foreign objects enter the connector, the O-rings may not seal properly.

        • Do not use any tools in this operation.

        • Do not bend or twist the nylon tube. Protect the connector by covering it with a plastic bag.

        • When the pipe and connector are stuck, push and pull the connector to release it and pull the connector out carefully.

    2. A019K9OE01

      Disconnect the fuel tank vent hose from the charcoal canister assembly.

      Note:

      • Remove dirt or foreign objects on the quick connector before this work.

      • Do not allow any scratches or foreign objects on the parts when disconnecting as the fuel hose connector has the O-ring that seals the pipe.

      • Perform this work by hand. Do not use any tools.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the connected part by covering it with a plastic bag after disconnecting the fuel tank vent hose.

      • If the quick connector and pipe are stuck, push and pull them to release.

    3. A019PGE

      Loosen the hose clamp bolt and disconnect the fuel tank breather tube sub-assembly.

    4. A019K1G

      Loosen the hose clamp bolt and disconnect the fuel tank to filler pipe hose.

    5. A019JPP

      Remove the bolt and nut, and then remove the rear fuel tank bracket LH.

    6. A019MZN

      Remove the bolt.

    7. A019L0Z

      Set a engine lifter under the fuel tank.

    8. Remove the 4 bolts, and then remove the 2 fuel tank bands.

    9. Operate the transmission jack to remove the fuel tank.

  9. Click here

    REMOVE NO. 2 FUEL TANK SIDE PLATE


    1. A019LAG

      Remove the No. 2 fuel tank side plate.

  10. Click here

    REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A019KKVE01

      Release the 2 claws, and then remove the fuel pump tube.

      Table 2. Text in Illustration
      *1 Claw
  11. Click here

    REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. A019KE7

      Loosen the hose clamp bolt, and then remove the fuel tank to filler pipe hose.

  12. Click here

    REMOVE FUEL TANK CUSHION SET


    1. A019OVME01

      Remove the fuel tank cushion sets and No. 5 fuel tank cushions.

      Table 3. Text in Illustration
      *1 Fuel Tank Cushion Set
      *2 No. 5 Fuel Tank Cushion
  13. Click here

    REMOVE TANK SUCTION TUBE SUPPORT


    1. A019MV8

      Remove the tank suction tube support from the fuel tank.