FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A019L3KE01

      Disconnect the connector and remove the fuel sender gauge from the fuel suction tube.

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY


    1. A019KXL

      Disconnect the fuel pump connector from the fuel suction plate.

      Note

      Do not damage the wire harness.

    2. A019LX6E02
      Text in Illustration
      *1 E-ring

      Using needle nozzle pliers, remove the E-ring.

    3. A019NNVE01
      Text in Illustration
      *1 Tube

      Separate the fuel suction plate and remove the spring from the sub-tank.

      Note

      Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube assembly with pump and gauge. Doing so will cause reassembly of the fuel suction tube assembly with pump and gauge to be impossible as the tube is welded to the plate.

    4. A019OYP

      Disengage the 2 claws and remove the fuel filter from the No. 1 fuel sub-tank.

    5. A019KUN

      Using a screwdriver with the tip taped, disengage the claw of the jet pump nozzle.

    6. Separate the fuel pump filter hose.

    7. A019M8E

      Using a screwdriver with the tip taped, remove the fuel pump filter hose.

  3. REMOVE FUEL PUMP ASSEMBLY WITH FILTER


    1. A019OWW

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and remove the fuel pump assembly with filter from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    2. A019KDQ

      Disconnect the fuel pump connector.

    3. A019NHZE01

      Remove the fuel pump filter seal from the fuel pump. If the fuel pump filter seal still remains in the fuel filter element, remove it using a wire tip (φ1 mm) that is formed as shown in the illustration.

      Note

      Be careful not to damage the sealing surfaces.

    4. A019LLE

      Remove the fuel pump spacer from the fuel pump.

  4. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A019JTB

      Using a screwdriver with the tip taped, disengage the 2 claws and remove the fuel No. 1 suction support.