FUEL INJECTOR REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    Note

    Be sure to read Precaution thoroughly before servicing Click here.

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  3. DISCHARGE FUEL SYSTEM PRESSURE

    Tech Tips

    Click here.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Tech Tips

    Click here.

  6. REMOVE FUEL HOSE PROTECTOR


    1. A019KJ9

      Remove the 2 bolts, nut and fuel hose protector.

  7. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A019M4UE01

      Remove the No. 2 fuel pipe clamp.

    2. Pinch the tube connector and pull out the fuel pipe.

      Note


      • Check that there is no dirt or other foreign objects around the connector when disconnecting it. Clean the connector as necessary.

      • It is necessary to prevent dirt or foreign objects from entering the quick connector. If dirt or foreign objects get in the connector, the O-rings may not seal properly.

      • Only disconnect the quick connector by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the connector by covering it with a plastic bag.

      • If the pipe and the connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off carefully.

  8. REMOVE FUEL INJECTOR ASSEMBLY


    1. A019L6B

      Disconnect the 6 fuel injector connectors.

    2. A019PEL

      Remove the 5 bolts and fuel delivery pipe sub-assembly together with the 6 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    3. A019L71E01

      Remove the 6 injector vibration insulators from the intake manifold.

    4. A019PB3

      Pull out the fuel injectors from the fuel delivery pipe.

      Note

      If the injectors are to be reused, reinstall them to the same cylinder they came from.

    5. A019LOEE03
      Text in Illustration
      *1 O-ring

      Remove the 6 O-rings from the injectors.