FUEL PRESSURE PULSATION DAMPER INSTALLATION


  1. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY


    1. A019NOXE03
      Text in Illustration
      *1 O-ring

      Apply a light coat of gasoline or spindle oil to a new O-ring.

    2. Install the O-ring to the fuel pressure pulsation damper.

    3. A019KXE

      Install the fuel pressure pulsation damper with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Make sure that the O-ring is not cracked or jammed when installing the damper.

  2. INSTALL FUEL TUBE SUB-ASSEMBLY

    A019MKWE02
    Text in Illustration
    *1 No. 2 Fuel Pipe Clamp
    *2 Fuel Hose Clamp

    1. Connect the fuel tube.

    2. Push the fuel tube connector until it makes a "click" sound.

    3. Install a new No. 2 fuel pipe clamp.

  3. INSTALL AIR CLEANER ASSEMBLY


    1. A019KVSE01
      Text in Illustration
      *a A side view
      *b Front of the vehicle
      *c 11 to 14 mm (0.433 to 0.551 in.)

      Install the air cleaner hose with the hose clamp.

      Note

      Install the air cleaner hose clamp so that the orientation is as shown in the illustration.

    2. A019M7QE02
      Text in Illustration
      *a Tab
      *b Hole

      Insert the tab of the air cleaner assembly to the hole of the vehicle body as shown in the illustration.

    3. Install the air cleaner assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    4. A019LTQE02
      Text in Illustration
      *a Light blue paint mark

      Connect the vacuum hose to the 2 clamps of the air cleaner hose.

      Note

      Align the light blue paint mark of the vacuum hose with the clamp of the air cleaner hose.

    5. Connect the vacuum hose.

    6. Connect the ventilation hose to the cylinder head cover.

    7. Connect the vacuum switching valve connector and install the vacuum hose to the 2 clamps.

    8. Connect the No. 2 fuel vapor feed hose to the vacuum switching valve and clamp of the air cleaner hose.

    9. Connect the mass air flow meter connector and install the wire harness clamp to the air cleaner assembly.

    10. Connect the vacuum switching valve connector and install the wire harness clamp to the air cleaner assembly.

  4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A019KNK

      Fit the 3 retainers and install the No. 1 engine cover sub-assembly.

  5. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A019OCLE01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A019O7N

      Engage the grommet and clamp to install the wire harness.

    3. Connect the connector (w/ Windshield Deicer).

  6. INSTALL HOSE BRACKET (for LHD)


    1. A019P7C

      Install the hose bracket to the outer cowl top panel sub-assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  7. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A019OF3E01

      Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

      Torque:
      Nut*1
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }
      Nut*2
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A019N0P

      Engage the grommet and clamp to install the wire harness.

    3. Connect the connector (w/ Windshield Deicer).

  8. INSTALL WINDSHIELD WIPER MOTOR AND LINK

    Click here

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  10. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG) and turn the intelligent tester on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Check for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the engine switch off.

    4. Disconnect the intelligent tester from the DLC3.