ENGINE UNIT REMOVAL


  1. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  2. REMOVE ENGINE HANGER


    1. A019KKGE13
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger

      Remove the 4 bolts, No. 1 and No. 2 engine hangers.

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A019KAPE01
      Text in Illustration
      *1 for RHD:
      *2 for LHD:

      Disconnect the union to check valve hose.

    2. A019JMB

      Disconnect the throttle body assembly connector and wire harness clamp.

    3. A019N1A

      Disconnect the vacuum hose clamp and fuel vapor feed hose.

    4. A019MBG

      Disconnect the 2 water by-pass hoses.

    5. A019M0E

      Disconnect the ventilation hose and vacuum hose.

    6. A019KEL

      Disconnect the connector from the intake air control valve assembly.

    7. A019NBS

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    8. Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    9. A019MTQ

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. Remove the intake air surge tank assembly and 3 air surge tank to intake manifold gaskets.

  4. REMOVE NO. 1 SURGE TANK STAY


    1. A019NO0

      Remove the bolt and No. 1 surge tank stay.

  5. REMOVE THROTTLE BODY BRACKET


    1. A019OY3

      Remove the bolt and throttle body bracket.

  6. REMOVE IGNITION COIL ASSEMBLY


    1. A019OM6

      Disconnect the 3 wire harness clamps.

    2. A019M7R

      Disconnect the 6 ignition coil connectors.

    3. A019JVQ

      Remove the 6 bolts and 6 ignition coils.

  7. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A019L7Y

      Remove the bolt and No. 2 engine mounting stay RH.

  8. REMOVE INTAKE MANIFOLD


    1. A019NZ1

      Remove the 2 bolts and nut, and then remove the fuel hose protector.

    2. A019JMD

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    3. Remove the No. 1 and No. 2 intake manifold to head gaskets.

  9. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A019JNC

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  10. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A019PLI

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A019MI3

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  11. REMOVE NO. 2 MANIFOLD STAY


    1. A019OEY

      Remove the bolt, nut and No. 2 manifold stay.

  12. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A019LV3

      Disconnect the air fuel ratio sensor connector (for Bank 2 Sensor 1).

    2. Disconnect the sensor wire from the radiator pipe clamp.

    3. A019M53

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  13. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A019KC8

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold assembly LH and gasket.

  14. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A019LV6

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  15. REMOVE NO. 2 TIMING GEAR COVER


    1. A019O7B

      Remove the 2 bolts and No. 2 timing gear cover.

  16. REMOVE WATER PUMP PULLEY


    1. A019OHOE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  17. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A019OU1

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  18. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY


    1. A019JLO

      Remove the bolt and No. 1 vacuum switching valve assembly.

  19. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A019MLA

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  20. REMOVE KNOCK CONTROL SENSOR WIRE


    1. A019JLL

      Disconnect the 2 knock control sensor connectors and knock control sensor wire connector.

    2. Disconnect the 2 clamps and remove the knock control sensor wire from the engine assembly.

  21. REMOVE KNOCK CONTROL SENSOR


    1. A019K6N

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  22. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A019LQA

      Disconnect the engine coolant temperature sensor connector.

    2. Remove the engine coolant temperature sensor and gasket.

  23. REMOVE ENGINE OIL LEVEL SENSOR (w/ Low Engine Oil Level Warning Light)


    1. A019NW0

      Remove the 4 bolts and engine oil level sensor.