ENGINE ASSEMBLY REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    Note

    Be sure to read Precaution thoroughly before servicing ( Click here).

  2. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.
  3. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  4. REMOVE ENGINE ROOM SIDE COVER


    1. A019LQM

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover.

  5. REMOVE ENGINE ROOM SIDE COVER LH


    1. A019K5V

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover LH.

  6. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A019MCL

      Remove the 6 clips and cool air intake duct seal.

  7. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine speed of approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  8. DISCHARGE FUEL SYSTEM PRESSURE

    Tech Tips

    Click here.)

  9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  10. REMOVE FRONT WHEEL

  11. REMOVE NO. 1 ENGINE UNDER COVER

  12. REMOVE NO. 2 ENGINE UNDER COVER

  13. REMOVE FRONT FLOOR COVER LH


    1. A019OFY

      Disconnect the 3 clips.

    2. Remove the 2 screws, 4 bolts and front floor cover LH.

  14. REMOVE FRONT FENDER LINER LH

  15. REMOVE FRONT FENDER LINER RH

  16. REMOVE FRONT FENDER APRON SEAL LH


    1. A019O6T

      Remove the 2 bolts, clip and front fender apron seal LH.

  17. REMOVE FRONT FENDER APRON SEAL RH


    1. A019O37

      Remove the 2 bolts, clip and front fender apron seal RH.

  18. REMOVE SUSPENSION TOWER DAMPER (w/ Suspension Tower Damper)


    1. A019O0L

      Remove the 4 nuts and the suspension tower damper from the vehicle.

  19. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil pan drain plug and gasket, and drain the oil into a container.

    3. Clean the oil pan drain plug.

    4. Install the oil pan drain plug with a new gasket.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
  20. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Loosen the cylinder block drain cock plug. (for Bank 1)

    3. Loosen the cylinder block drain cock plug. (for Bank 2, w/ Cylinder Block Drain Cock Plug)

    4. Remove the radiator cap sub-assembly.

      A019LCUE03
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug (for Bank 1)
      *3 Cylinder Block Drain Cock Plug (for Bank 2, w/ Cylinder Block Drain Cock Plug) *4 Radiator Drain Cock Plug
      *5 Air Drain Cock Plug - -

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  21. DRAIN AUTOMATIC TRANSAXLE FLUID


    1. A019NHU

      Remove the refill plug and gasket from the automatic transaxle.

    2. A019L64

      Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transaxle.

    3. A019MQT

      Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle.

    4. Drain automatic transaxle fluid from the automatic transaxle.

    5. A019MQT

      Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the automatic transaxle.

      Torque:
      1.7 N*m  { 17 kgf*cm, 15 in.*lbf }
    6. A019OTQ

      Using a 6 mm hexagon socket wrench, install a new gasket and the overflow plug to the automatic transaxle.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
    7. A019NHU

      Temporarily install the gasket and the refill plug to the automatic transaxle.

  22. DRAIN TRANSFER OIL


    1. Remove the transfer drain plug and gasket to drain the transfer oil.

    2. Install a new gasket and the transfer drain plug.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }
  23. REMOVE FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH


    1. A019ND4E01
      Text in Illustration
      *1 Hood to Cowl Top Seal

      Disengage the clip and the hood to cowl top seal to the front fender top reinforcement sub-assembly LH.

    2. A019O73

      Remove the clip.

    3. Disengage the 3 clips and 2 guides, and remove the front fender top reinforcement sub-assembly LH.

  24. REMOVE FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  25. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


    1. A019KT9E01
      Text in Illustration
      *1 Double-Sided Tape

      Disengage the 2 claws and remove the front fender to cowl side seal LH.

  26. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  27. REMOVE FRONT WIPER ARM HEAD CAP


    1. A019LRLE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disengage the 3 claws and remove the front wiper arm head cap.

      Tech Tips

      Tape the screwdriver tip before use.

  28. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A019P9E

      Remove the nut and the front wiper arm and blade assembly LH.

  29. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A019M64

      Remove the 2 nuts and the front wiper arm and blade assembly RH.

  30. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Remove the 2 clips.

      A019LS7E01
    2. Disengage the 6 claws and guide <A>.

    3. Disengage the 10 guides and pull out the cowl top ventilator louver sub-assembly as shown in the illustration.

  31. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. A019NAG

      w/o Deicer:


      1. Disconnect the connector.

      2. Disengage the clamp.

    3. A019JXV

      w/ Deicer:


      1. Disconnect the 2 connectors.

      2. Disengage the clamp.

    4. A019K93

      Remove the 5 bolts and the wind shield wiper motor and link assembly as shown in the illustration.

      Note

      Be careful not to damage the windshield when removing the windshield wiper motor and link assembly.

  32. REMOVE FRONT SHOCK ABSORBER CAP (w/ Air Suspension)


    1. A019N7O

      Remove the 3 nuts and the front shock absorber cap.

  33. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A019O7N

      Disconnect the connector (w/ Windshield Deicer).

    2. Disengage the grommet and clamp, and separate the wire harness.

    3. A019OCL

      Remove the 6 nuts, 4 bolts and outer cowl top panel sub-assembly.

  34. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A019N0P

      Disconnect the connector (w/ Windshield Deicer).

    2. Disengage the grommet and clamp, and separate the wire harness.

    3. A019OF3

      Remove the 6 nuts, 4 bolts and outer cowl top panel sub-assembly.

  35. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A019LVN

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 retainers on the front of the V-bank cover sub-assembly. Continue to raise the V-bank cover sub-assembly to disengage the 2 retainers on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear retainers at the same time may cause the V-bank cover sub-assembly to break.

  36. REMOVE NO. 2 AIR CLEANER INLET


    1. A019O60

      Disconnect the 2 vacuum hose clamps from the No. 2 air cleaner inlet.

    2. Remove the 2 bolts and No. 2 air cleaner inlet.

  37. REMOVE NO. 1 AIR CLEANER INLET


    1. A019ND6

      Disconnect the vacuum hose clamp from the No. 1 air cleaner inlet.

    2. Remove the bolt and No. 1 air cleaner inlet.

  38. REMOVE BATTERY


    1. Disconnect the positive (+) cable from the positive (+) battery terminal.

    2. A019LTJ

      Loosen the nut, and remove the bolt from the battery clamp.

    3. Remove the battery and battery tray.

  39. REMOVE AIR CLEANER ASSEMBLY


    1. A019K7G

      Separate the mass air flow meter connector and wire harness clamp.

    2. A019LPG

      Separate the vacuum hose from the intake air surge tank assembly.

    3. Separate the vacuum hose from the hose clamp.

    4. A019KSB

      Separate the vacuum switching valve connector and 2 wire harness clamps.

    5. A019LU3

      Separate the 2 vacuum hoses.

    6. A019L8LE01
      Text in Illustration
      *1 Ventilation Hose
      *2 Fuel Vapor Feed Hose

      Separate the ventilation hose and the fuel vapor feed hose.

    7. Loosen the hose clamp and separate the air cleaner hose from the throttle body.

    8. A019JQO

      Remove the 2 bolts and remove the air cleaner assembly.

  40. REMOVE AIR CLEANER BRACKET


    1. A019PFR

      Disconnect the engine wire clamp.

    2. Remove the 2 bolts and air cleaner bracket.

  41. SEPARATE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (for LHD)


    1. A019PHG

      Disconnect the connector from the brake master cylinder reservoir sub-assembly.

    2. Remove the bolt and separate the radiator reservoir tank assembly from the reservoir bracket.

  42. REMOVE RESERVOIR BRACKET (for LHD)


    1. A019MMB

      Remove the 2 bolts and reservoir bracket.

  43. REMOVE NO. 1 RELAY BLOCK COVER


    1. A019NPK

      Remove the No. 1 relay block cover.

  44. DISCONNECT ENGINE WIRE


    1. A019OIS

      Remove the 2 bolts and separate the 2 earth wires.

    2. A019NA7

      Disconnect the 2 wire clamps.

    3. A019OPF

      Disconnect the 3 connectors.

    4. Remove the nut.

    5. A019M0Y

      Using a screwdriver, unlock the claw and separate the engine wire from the engine room relay block.

    6. A019N9B

      Pull up the lever to disconnect the ECM connector.

    7. A019LXT

      Disconnect the 2 wire clamps.

  45. SEPARATE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (for RHD)


    1. A019K8O

      Disconnect the connector.

    2. Remove the 2 bolts and separate the brake master cylinder reservoir sub-assembly from the body.

  46. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A019LMN

      Remove the nut from the control shaft lever.

    2. Using a screwdriver, disengage the 4 claws and disconnect the control cable with clip from the control cable bracket.

    3. Remove the clip.

  47. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. A019NY6

      Disconnect the No. 1 fuel vapor feed hose.

  48. DISCONNECT NO. 1 RADIATOR HOSE


    1. A019P36

      Disconnect the No. 1 radiator hose.

    2. Separate the No. 1 radiator hose from the radiator pipe clamp.

  49. DISCONNECT NO. 2 RADIATOR HOSE


    1. A019KL5

      Disconnect the No. 2 radiator hose.

  50. DISCONNECT INLET HEATER WATER HOSE


    1. A019OK2

      Disconnect the inlet heater water hose.

  51. DISCONNECT OUTLET HEATER WATER HOSE


    1. A019K50

      Disconnect the outlet heater water hose.

  52. DISCONNECT FUEL MAIN TUBE


    1. A019OMS

      Remove the No. 1 fuel pipe clamp.

    2. A019O3B

      Disconnect the connector from the pipe by hand. When the connector and the pipe are stuck, push in and pull on the connector to release it. Pull the connector out of the pipe carefully.

      Note


      • Check for any dirt and foreign matter contamination in the pipe and around the connector. Clean if necessary. Foreign matter may damage the O-rings or cause leaks in the seal between the pipe and connector.

      • Do not use any tools to separate the pipe and connector.

      • Do not forcefully bend or twist the nylon tube.

      • Check for any dirt and foreign matter on the pipe seal surface. Clean if necessary.

      • Put the pipe and connector ends in plastic bags to prevent damage and dirt contamination.

      • If the pipe and connector are stuck together, pinch the tube between your fingers and turn it carefully to free it. Then disconnect the hose.

  53. DISCONNECT NO. 1 OUTLET OIL COOLER HOSE


    1. A019OTS

      Disconnect the No. 1 outlet oil cooler hose.

  54. DISCONNECT NO. 1 INLET OIL COOLER HOSE


    1. A019NI7E01
      Text in Illustration
      *A for Straight Type
      *B for Elbow Type

      Disconnect the No. 1 inlet oil cooler hose.

  55. DISCONNECT UNION TO CHECK VALVE HOSE (for LHD)


    1. A019L8P

      Disconnect the union to check valve hose.

  56. REMOVE UNION TO CHECK VALVE HOSE (for RHD)


    1. A019O41

      Disconnect the union to check valve hose.

  57. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A019MSW

      Remove the bolt, 2 nuts and No. 2 engine mounting stay RH.

  58. REMOVE ENGINE MOVING CONTROL ROD BRACKET


    1. A019OWI

      Remove the 4 bolts and engine moving control rod bracket with engine moving control rod.

  59. REMOVE NO. 3 ENGINE MOUNTING STAY RH

    Tech Tips

    Perform this procedure only when replacement of the engine moving control rod or No. 3 engine moving stay RH is necessary.


    1. A019PE4E01
      Text in Illustration
      *1 Engine moving control rod
      *2 No. 3 engine moving stay RH
      *3 Engine moving control rod bracket

      Remove the 2 bolts, engine moving control rod and No. 3 engine moving stay RH from the engine moving control rod bracket.

  60. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A019LEG

      Remove the nut and disconnect the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  61. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A019PJZ

      Remove the nut and disconnect the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  62. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY


    1. A019KHL

      Disconnect the 3 clamps and oxygen sensor connector (for Bank 1 Sensor 2).

    2. A019N5K

      Remove the 4 bolts, 2 nuts, 2 compression springs and No. 3 exhaust pipe sub-assembly.

    3. Remove the 3 gaskets from the No. 3 exhaust pipe sub-assembly.

  63. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A019OUN

      Disconnect the No. 2 oxygen sensor connector (for Bank 2 Sensor 2).

    2. A019OPWE01

      Loosen the bolt (A).

    3. Remove the 2 bolts (B), 2 nuts and front exhaust pipe assembly.

    4. Remove the gasket from the front exhaust pipe assembly.

  64. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET


    1. A019NU3

      Remove the 2 nuts and No. 1 exhaust pipe support bracket.

  65. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. Depress the brake pedal and hold it.

    2. A019KFJE01
      Text in Illustration
      *1 Piece of Cloth

      Using a hexagon wrench (6 mm), loosen the cross groove joint set bolts 1/2 turn.

      Note


      • Put a piece of cloth or equivalent into the inside of the universal joint cover so that the boot does not touch the inside of the universal joint cover.

      • Do not remove the bolts.

    3. A019N0IE01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the rear propeller shaft and rear drive pinion flange sub-assembly.

    4. A019K6PE01

      Remove the 4 nuts, 4 bolts and 4 washers.

    5. A019NVE

      Using a brass bar and a hammer, remove the propeller with center bearing shaft assembly.

    6. A019M7FE03

      Remove the 4 bolts and 4 No. 2 center support bearing washers.

      Note

      When removing the bolts and washers, do not apply excessive force to the universal joint.

    7. Pull out the propeller with center bearing shaft assembly from the transfer.

      Note


      • When removing the propeller shaft, do not apply excessive force to the universal joint.

      • During and after the removal of the propeller shaft, keep the universal joint angle straight (within 15 degrees).

      • Be careful not to damage the oil seal.

    8. A019L6PE01

      Insert SST into the transfer to prevent oil leakage.

      SST
      09325-20010

      Note

      Be careful not to damage the oil seal.

  66. SECURE STEERING WHEEL


    1. A019M8I

      Secure the steering wheel with the seat belt in order to prevent it from rotating.

      Tech Tips

      This operation is necessary to prevent damage to the spiral cable.

  67. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A019JU2E01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the steering intermediate shaft assembly and power steering link assembly.

      Note

      Do not separate the steering intermediate shaft assembly from the power steering link assembly.

    2. Remove the bolt.

    3. Separate the steering intermediate shaft assembly from the power steering link assembly.

  68. SEPARATE HEIGHT CONTROL SENSOR LINK SUB-ASSEMBLY LH (w/ Air Suspension)


    1. A019ODT

      Remove the nut and separate the height control sensor link sub-assembly LH from the front lower suspension arm LH.

  69. SEPARATE HEIGHT CONTROL SENSOR LINK SUB-ASSEMBLY RH (w/ Air Suspension)

    Tech Tips

    Perform the same procedure as for the LH side.

  70. REMOVE FRONT AXLE SHAFT NUT LH


    1. A019PB7E01

      Using SST and a hammer, release the staked part of the front axle shaft nut.

      SST
      09930-00010

      Note

      Loosen the staked part of the nut completely, otherwise the threads of the drive shaft may be damaged.

    2. While applying the brakes, remove the front axle shaft nut.

  71. REMOVE FRONT AXLE SHAFT NUT RH

    Tech Tips

    Perform the same procedure as for the LH side.

  72. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    1. A019MGY

      Remove the nut and separate the front stabilizer link assembly from the front shock absorber.

      Tech Tips

      If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.

  73. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  74. SEPARATE FRONT SPEED SENSOR LH


    1. A019L39E03
      Text in Illustration
      *1 Hole
      *2 Resin Clamp

      Remove the bolt and resin clamp, and separate the front speed sensor.

      Note


      • Be sure to completely separate the front speed sensor from the front shock absorber with coil spring.

      • Be careful not to damage the front speed sensor.

      • Clean the speed sensor installation hole and the surfaces every time the speed sensor is removed.

  75. SEPARATE FRONT SPEED SENSOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  76. SEPARATE TIE ROD ASSEMBLY LH


    1. A019K8D

      Remove the cotter pin and nut.

    2. A019L3UE01

      Install SST to the tie rod end.

      SST
      09960-20010   ( 09961-02060 )

      Note

      Make sure that the upper ends of the tie rod end and SST are aligned.

    3. Using SST, separate the tie rod end from the steering knuckle.

      A019OCHE01
      Text in Illustration
      *1 Tie the string without allowing for any slack. *2 Place the wrench here.
      SST
      09960-20010   ( 09961-02010 )

      Note


      • When securing SST to the steering knuckle, be sure to tighten SST using a string to prevent it from falling.


      • Install SST so that A and B are parallel.


      • Be sure to place a wrench on the part indicated in the illustration.


      • Do not damage the front disc brake dust cover.


      • Do not damage the ball joint dust cover.


      • Do not damage the steering knuckle.

  77. SEPARATE TIE ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  78. SEPARATE FRONT LOWER SUSPENSION ARM LH


    1. A019L7M

      Remove the bolt and 2 nuts, and separate the front lower suspension arm from the lower ball joint.

  79. SEPARATE FRONT LOWER SUSPENSION ARM RH

    Tech Tips

    Perform the same procedure as for the LH side.

  80. SEPARATE FRONT DRIVE SHAFT ASSEMBLY


    1. A019L24E09
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the front drive shaft assembly and the front axle hub sub-assembly.

    2. A019OH6

      Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly.

      Note

      Loosen the staked part of the front axle hub nut completely, otherwise the threads of the drive shaft may be damaged.

  81. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH


    1. A019P1NE01

      Using SST, remove the front drive shaft assembly LH.

      SST
      09520-00031
      09520-01010

      Note


      • Be careful not to damage the drive shaft dust cover, boot or oil seal.

      • Be careful not to drop the drive shaft assembly.

  82. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING


    1. A019NMQ

      Using a screwdriver, remove the front drive shaft hole snap ring.

  83. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH


    1. A019L7E

      Remove the bearing bracket hole snap ring from the drive shaft bearing bracket.

    2. Remove the bolt and front drive shaft assembly RH from the drive shaft bearing bracket.

      Note

      Do not damage the boot or oil seal.

  84. REMOVE FLYWHEEL HOUSING UNDER COVER


    1. A019L20

      Remove the 2 bolts and flywheel housing under cover.

  85. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. A019O0IE01

      Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A019O2A

      Remove the 6 drive plate and torque converter assembly setting bolts.

      Tech Tips

      There will be one black colored bolt.

  86. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE


    1. Set the engine lifter.

      Note


      • Install a height adjustment attachment and plate lift attachment onto the engine assembly with transaxle.

      • Securely support the engine assembly to prevent it from turning upside down until it is secured to an engine stand.

      • Do not perform any procedure while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

    2. A019PC4E01
      Text in Illustration
      *1 Nut

      Remove the 6 bolts, 2 nuts and frame side rail plates RH and LH.

    3. A019KKWE01
      Text in Illustration
      *1 Nut

      Remove the 6 bolts, 2 nuts and front suspension member rear braces RH and LH.

    4. Operate the engine lifter, then remove the engine assembly from the vehicle.

      Note


      • Make sure that the engine is clear of all wiring and hoses.

      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.

    5. A019KKGE12

      Install the No. 1 and No. 2 engine hangers with the 4 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }
      Part No.
      Item Part No.
      No. 1 engine hanger 12281-31120
      No. 2 engine hanger 12282-31100
      Bolt 91671-10825
    6. Attach the sling device to the engine hangers and chain block.

  87. REMOVE V-RIBBED BELT


    1. A019OI7

      Release the V-ribbed belt tension by turning the V-ribbed belt tensioner counterclockwise, and remove the V-ribbed belt from the V-ribbed belt tensioner.

    2. While turning the V-ribbed belt tensioner counterclockwise, align with its holes, and then insert a 5 mm bi-hexagon wrench into the holes to fix the V-ribbed belt tensioner.

  88. REMOVE GENERATOR ASSEMBLY


    1. A019MQ0

      Turn back the terminal cap.

    2. Remove the nut and disconnect the generator wire from terminal B.

    3. Disconnect the generator connector from the generator assembly.

    4. Disconnect the connector from the compressor and magnetic clutch.

    5. Disconnect the wire harness clamps.

    6. A019O7M

      Remove the bolt and nut from the cylinder block.

    7. Disconnect the wire harness clamp and remove the generator bracket.

    8. A019KOS

      Remove the 2 bolts.

    9. A019NEV

      Remove the bolt and the wire harness clamp stay.

  89. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    1. Disengage each clamp.

    2. Disconnect each connector.

    3. for Standard Bolt:


      1. A019MM7E01
        Text in Illustration
        *1 Bracket

        Remove the 4 bolts, bracket and the compressor and magnetic clutch.

    4. for Stud Bolt:


      1. A019MR2E01
        Text in Illustration
        *1 Bracket
        *2 Nut
        *3 Stud bolt
        *4 Bolt

        Remove the 2 nuts, 2 bolts and bracket.

      2. Remove the 2 stud bolts and the compressor and magnetic clutch.

  90. REMOVE STARTER ASSEMBLY


    1. A019K4AE01

      Disconnect the starter connector.

    2. Turn back the terminal cap, remove the nut and disconnect the starter wire.

    3. A019LZI

      Remove the 2 bolts and starter.

  91. REMOVE RADIATOR PIPE CLAMP


    1. A019LMZ

      Separate the breather plug hose and sensor wire from the radiator pipe clamp.

    2. Remove the bolt and radiator pipe clamp.

  92. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine with transaxle.

  93. REMOVE FRONT NO. 1 STABILIZER BRACKET LH


    1. A019KPI

      Remove the 2 bolts and the front No. 1 stabilizer bracket LH from the front frame assembly.

  94. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as for the LH side.

  95. REMOVE FRONT STABILIZER BAR

  96. REMOVE STEERING LINK ASSEMBLY


    1. A019N4D

      Remove the 2 bolts, 2 nuts and steering link assembly.

      Note

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  97. REMOVE FRONT FRAME ASSEMBLY


    1. A019KRR

      Remove the nut and separate the engine mounting insulator LH.

    2. A019MQ8

      Disconnect the wire clamp and connector.

    3. A019OWR

      Remove the bolt and separate the front engine mounting insulator.

    4. A019MPZ

      Remove the nut and separate the engine mounting insulator RH.

    5. A019LRC

      Remove the 2 bolts and separate the rear engine mounting insulator assembly.

      Note

      Do not remove the rear engine mounting insulator assembly through bolts. Doing so makes it difficult to install the rear engine mounting insulator assembly.

    6. Remove the front frame assembly.

  98. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A019MUE

      Remove the 2 hole plugs.

    2. Remove the 3 nuts and front engine mounting insulator.

      Tech Tips

      Perform this procedure only when replacement of the front engine mounting insulator is necessary.

  99. REMOVE ENGINE MOUNTING INSULATOR LH


    1. A019LCI

      Remove the 2 hole plugs.

    2. Remove the 3 nuts and engine mounting insulator LH.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

  100. REMOVE ENGINE MOUNTING INSULATOR RH


    1. A019L1B

      Remove the 2 hole plugs.

    2. Remove the 3 nuts and engine mounting insulator RH.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator RH is necessary.

  101. REMOVE REAR ENGINE MOUNTING INSULATOR ASSEMBLY


    1. A019PBN

      Remove the 2 hole plugs.

    2. Remove the 2 nuts and rear engine mounting insulator assembly.

      Note

      Do not remove the rear engine mounting insulator assembly through bolts. Doing so makes it difficult to install the rear engine mounting insulator assembly.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator assembly is necessary.

  102. REMOVE MANIFOLD STAY


    1. A019JQF

      Remove the bolt, nut and manifold stay.

  103. REMOVE TRANSFER STIFFENER PLATE RH


    1. A019MNO

      Remove the 4 bolts and transfer stiffener plate RH.

  104. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY


    1. A019NT3

      Remove the 11 bolts and transaxle.

      Note

      To prevent damage to the knock pins, do not pry between the transaxle and engine.

  105. REMOVE ENGINE MOUNTING BRACKET RH


    1. A019LBY

      Remove the 3 bolts and engine mounting bracket RH.

  106. REMOVE REAR ENGINE MOUNTING BRACKET


    1. A019KW3

      Remove the 3 bolts and rear engine mounting bracket.

  107. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A019OAPE01

      Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A019KZP

      Remove the 8 bolts, front drive plate spacer, drive plate and ring gear sub-assembly and rear drive plate spacer.