FUEL TANK INSTALLATION


  1. INSTALL TANK SUCTION TUBE SUPPORT


    1. A019PA0E01
      Text in Illustration
      *1 Tank Suction Tube Support

      Install a new tank suction tube support as shown in the illustration.

  2. INSTALL FUEL TANK CUSHION SET


    1. A019OVME01
      Text in Illustration
      *1 Fuel Tank Cushion Set
      *2 No. 5 Fuel Tank Cushion

      Install the fuel tank cushion sets and No. 5 fuel tank cushions.

  3. INSTALL FUEL TANK TO FILLER PIPE HOSE


    1. A019KE7

      Install the fuel tank to filler pipe hose with the hose clamp.

  4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A019KKVE01
      Text in Illustration
      *1 Claw

      Install the fuel pump tube, and engage the 2 claws.

  5. INSTALL NO. 2 FUEL TANK SIDE PLATE


    1. A019LAG

      Install a new No. 2 fuel tank side plate.

  6. INSTALL FUEL TANK ASSEMBLY


    1. A019L0ZE01

      Set the fuel tank onto an engine lifter.

    2. Operating the engine lifter, install the fuel tank.

      Note

      Slowly raise the lifter so as not to drop the fuel tank assembly.

    3. Install the 2 fuel tank bands with the 4 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

      Tech Tips


      • Using a 14 mm union nut wrench, tighten the A bolt.

      • Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Click here.

    4. A019OLK

      Install the rear fuel tank bracket LH with the bolt and nut.

      Torque:
      Bolt
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
      Nut
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }
    5. A019NA4

      Install the rear lower suspension member stopper LH with the bolt and nut.

      Torque:
      Bolt
      180 N*m  { 1837 kgf*cm, 133 ft.*lbf }
      Nut
      32 N*m  { 327 kgf*cm, 24 ft.*lbf }
    6. A019MZN

      Tighten the bolt.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }
    7. A019L4VE01
      Text in Illustration
      *1 Fuel Tank to Filler Pipe Hose
      *2 Matchmark
      *a Upper Side
      *b 120°

      Align the matchmarks and install the fuel tank to filler pipe hose to the fuel tank.

    8. Install the hose clamp within the range shown in the illustration.

    9. A019N7EE01
      Text in Illustration
      *1 Retainer
      *2 Claw
      *a Push

      Connect the vent line tube.


      1. Line up the 2 parts of the port to be connected, and fully push the vent line tube connector and port together until they are fully seated. Next, push the retainer into the connector until its claws lock.

      2. After connecting the tube, check that the port and connector are securely connected by pulling on them.

    10. A019MAIE01
      Text in Illustration
      *a Upper Side
      *b 120°

      Connect the fuel tank breather tube sub-assembly with the clamp.

    11. A019LH9E02
      Text in Illustration
      *1 Retainer
      *2 Quick Connector
      *3 Nylon Tube
      *4 Pipe
      *5 O-ring

      Connect the fuel tank main tube sub-assembly.


      1. Push the quick connector and push in the retainer to lock the claws.

        Note


        • Check if there is any damage or foreign objects on the connected part.

        • After connecting, check if the quick connector and the pipe are securely connected by pulling on them.

  7. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A019M25E01

      Install the No. 1 fuel tank protector sub-assembly with the 7 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Install 3 new clips (A).

  8. INSTALL CHARCOAL CANISTER PROTECTOR


    1. Install the charcoal canister protector with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. INSTALL FRONT CENTER FLOOR COVER


    1. Install the front center floor cover with the 4 clips.

    2. Install the nut and 2 screws.

  10. INSTALL FRONT FLOOR COVER LH

  11. INSTALL EXHAUST TAIL PIPE ASSEMBLY

  12. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

    Click here

  13. INSPECT EXHAUST GAS LEAK