VACUUM SWITCHING VALVE (for Engine Mounting) REMOVAL


  1. PRECAUTION (w/ Air Suspension)

    Note

    Be sure to read Precaution thoroughly before servicing Click here.

  2. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.
  3. REMOVE ENGINE ROOM SIDE COVER (for LHD)


    1. A019LQM

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover.

  4. REMOVE ENGINE ROOM SIDE COVER (for RHD)


    1. A019LQM

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover.

  5. REMOVE ENGINE ROOM SIDE COVER LH (for LHD)


    1. A019K5V

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover LH.

  6. REMOVE ENGINE ROOM SIDE COVER LH (for RHD)


    1. A019K5V

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover LH.

  7. REMOVE COOL AIR INTAKE DUCT SEAL (for LHD)


    1. A019MCL

      Remove the 6 clips and cool air intake duct seal.

  8. REMOVE COOL AIR INTAKE DUCT SEAL (for RHD)


    1. A019MCL

      Remove the 6 clips and cool air intake duct seal.

  9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  10. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A019LVN

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 retainers on the front of the V-bank cover sub-assembly. Continue to raise the V-bank cover sub-assembly to disengage the 2 retainers on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear retainers at the same time may cause the V-bank cover sub-assembly to break.

  11. REMOVE BATTERY


    1. Disconnect the positive (+) cable from the positive (+) battery terminal.

    2. A019LTJ

      Loosen the nut, and remove the bolt from the battery clamp.

    3. Remove the battery and battery tray.

  12. REMOVE NO. 2 AIR CLEANER INLET


    1. A019O60

      Disconnect the 2 vacuum hose clamps from the No. 2 air cleaner inlet.

    2. Remove the 2 bolts and No. 2 air cleaner inlet.

  13. REMOVE NO. 1 AIR CLEANER INLET


    1. A019ND6

      Disconnect the vacuum hose clamp from the No. 1 air cleaner inlet.

    2. Remove the bolt and No. 1 air cleaner inlet.

  14. REMOVE NO. 1 ENGINE UNDER COVER

  15. REMOVE DUTY VACUUM SWITCHING VALVE


    1. A019NXP

      Disconnect the 3 vacuum hoses and separate the 2 vacuum hoses from the hose clamp.

    2. A019O2H

      Disconnect the duty vacuum switching valve connector and the clamp.

    3. A019OUL

      Remove the bolt.

    4. Disconnect the hose from the duty vacuum switching valve and remove the duty vacuum switching valve.