REAR DOOR DISASSEMBLY


  1. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait for 90 seconds after disconnecting the terminal to prevent the airbag from deploying Click here.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A019NQT

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A019MYE

      Using a moulding remover, disengage the 2 clips and 3 claws.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  5. REMOVE REAR DOOR ARMREST COVER


    1. A019P2I

      Remove the rear door armrest cover.

  6. REMOVE COURTESY LIGHT ASSEMBLY


    1. A019K32E02
      Text in Illustration
      *A for LH Side
      *B for RH Side
      *1 Protective Tape

      Using a screwdriver wrapped with protective tape, disengage the claw.

    2. Disconnect the connector and remove the courtesy light assembly.

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A019M5IE01

      Remove the 3 screws.

    2. Using a clip remover, disengage the 7 clips and 2 rear door trim board retainers.

      Text in Illustration
      *1 Rear Door Trim Board Retainer
    3. A019KBR

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    4. Raise the rear door trim board sub-assembly to disengage the 4 claws and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    5. for 12 Speakers or 15 Speakers:


      1. Disconnect the connector.

    6. A019KYK

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    7. Remove the 2 rear door trim board retainers (green) from the rear door trim board sub-assembly.

  8. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A019PL3

      Using a moulding remover, disengage the 4 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  9. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 12 or 15 Speakers)


    1. A019MDQ

      Disengage the clamp.

    2. Disengage the 3 claws and remove the rear No. 2 speaker assembly.

  10. REMOVE REAR NO. 1 SPEAKER ASSEMBLY


    1. A019KTS

      Disconnect the connector.

    2. Remove the 3 screws and rear No. 1 speaker assembly.

  11. REMOVE REAR DOOR FRAME GARNISH


    1. A019N65

      Remove the 2 clips.

    2. Disengage the clip and remove the rear door frame garnish.

  12. REMOVE REAR DOOR TRIM BRACKET


    1. A019K4I

      Remove the 2 screws and rear door trim bracket.

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A019MOX

      Disconnect the 2 connectors and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  14. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A019LJP

      Remove the bolt, 2 nuts and rear door check assembly.

  15. REMOVE REAR DOOR WEATHERSTRIP


    1. A019NERE01
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.

  16. REMOVE REAR DOOR GLASS RUN


    1. A019NL0

      Remove the rear door glass run.

  17. REMOVE REAR DOOR VENT SEAL


    1. A019OUF

      Remove the rear door vent seal.

  18. REMOVE REAR DOOR WINDOW REAR GUIDE SUB-ASSEMBLY


    1. A019OVUE01
      Text in Illustration
      *1 Temporary Screw

      Loosen the temporary screw.

    2. Remove the bolt and screw.

    3. Disengage the claw, guide and remove the rear door window rear guide sub-assembly.

    4. Remove the temporary screw from the rear door window rear guide sub-assembly.

  19. REMOVE REAR DOOR REAR GUIDE SEAL


    1. A019ORO

      Remove the 2 screws and rear door rear guide seal.

  20. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal and the rear power window regulator motor connector.

    2. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.


      1. w/ Navigation System for HDD:

        Note

        After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

        Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
        Specification Waiting Time
        w/o Telematics transceiver 60 sec.
        w/ Telematics transceiver 120 sec.

    3. Disconnect the power window regulator switch assembly and rear power window regulator motor connector.

    4. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:

      Wait for 90 seconds after disconnecting the terminal to prevent the airbag from deploying Click here.

    5. A019NTX

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    6. A019K1EE01

      Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the door glass.

  21. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A019KFAE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  22. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A019KLD

      Using a T25 "TORX" socket wrench, remove the 3 screws and the rear power window regulator motor assembly.

  23. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A019M2F

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. A019M9X

      Remove the door lock wiring harness seal from the rear door lock assembly.

  24. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A019MQZ

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A019MMA

      Remove the rear door lock remote control cable assembly.

  25. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A019L44

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A019N26

      Remove the rear door inside locking cable assembly.

  26. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A019LQZ

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  27. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A019L1P

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. A019PDW

      Move the lever in the direction indicated by the arrow in the illustration.

    3. A019OG0

      Remove the rear door outside handle assembly as shown in the illustration.

  28. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A019OIG

      Disengage the 3 claws and remove the rear door front outside handle pad.

  29. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A019L40

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  30. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A019M71

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

  31. REMOVE REAR DOOR LOWER OUTSIDE MOULDING


    1. A019NGCE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door lower outside moulding.

    2. A019LNW

      Disengage the clip and disconnect the No. 2 access panel weatherstrip.

    3. A019OTX

      Disengage the 5 claws and 4 clips to remove the rear door lower outside moulding.

    4. Remove the 4 clips (quarter vent louver retainer) from the rear door lower outside moulding.

  32. REMOVE REAR DOOR PANEL PROTECTOR

    Tech Tips

    When removing the rear door panel protector, heat the vehicle body and rear door panel protector using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Rear Door Panel Protector 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or rear door panel protector excessively.


    1. Using a heat light, heat the rear door panel protector.

    2. A019PBKE01
      Text in Illustration
      *1 Double-sided Tape

      Disengage the 11 clips, guide and remove the rear door panel protector as shown in the illustration.

  33. REMOVE NO. 2 ACCESS PANEL WEATHERSTRIP

    Tech Tips

    When removing the No. 2 access panel weatherstrip, heat the vehicle rear door panel protector and No. 2 access panel weatherstrip using a heat light.

    Heating Temperature
    Item Temperature
    Rear Door Panel Protector and No. 2 access panel weatherstrip 20 to 30°C (68 to 86°F)

    Note

    Do not heat the rear door panel protector or No. 2 access panel weatherstrip excessively.


    1. Using a heat light, heat the No. 2 access panel weatherstrip.

    2. A019OA5E01
      Text in Illustration
      *1 Double-sided Tape

      Disengage the 5 clips and remove the No. 2 access panel weatherstrip.

  34. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Tech Tips

    When removing the rear door outside moulding sub-assembly, heat the vehicle body and rear door outside moulding sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. A019LX8E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door outside moulding sub-assembly.

    2. A019JRM

      Remove the hole plug and nut.

    3. A019LCRE01
      Text in Illustration
      *1 Double-sided Tape

      Disengage the 8 clips and remove the rear door outside moulding sub-assembly.

    4. Remove the 8 clips (quarter vent louver retainer) and bolt from the rear door outside moulding sub-assembly.

    5. Remove the gasket.

  35. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    1. A019MXUE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door belt moulding assembly.

    2. A019M3S

      Using a screwdriver, disengage the 5 claws and remove the rear door belt moulding assembly.

  36. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING SUB-ASSEMBLY

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Using a heat light, heat the rear door front window frame moulding sub-assembly.

    2. A019NCME01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Using a moulding remover, disengage the clip and remove the rear door front window frame moulding sub-assembly.

  37. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A019L4TE01
      Text in Illustration
      *1 Caulking Sponge

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Area Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the rear door rear window frame moulding from the door frame.

  38. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A019MS7E01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Area Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 4 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the rear door upper window frame moulding from the door frame.