FRONT DOOR DISASSEMBLY


  1. PRECAUTION (w/ Navigation System for HDD)

    Note

    After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

    Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
    Specification Waiting Time
    w/o Telematics transceiver 60 sec.
    w/ Telematics transceiver 120 sec.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system Click here.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A019LBW

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug as shown in the illustration.

  4. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A019MQ1

      Using a moulding remover, disengage the 2 clips and 5 claws as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A019O4F

      Using a moulding remover, disengage the 2 clips and 5 claws.

    2. Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE DOOR ARMREST COVER


    1. A019NO5

      Remove the door armrest cover.

  7. REMOVE COURTESY LIGHT ASSEMBLY


    1. A019NF7E02
      Text in Illustration
      *A for LH Side
      *B for RH Side
      *1 Protective Tape

      Using a screwdriver wrapped with protective tape, disengage the claw.

    2. Disconnect the connector and remove the courtesy light assembly.

  8. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION


    1. A019M7L

      Remove the screw and No. 1 front door stiffener cushion.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A019M4HE02

      Remove the 3 screws.

    2. Using a clip remover, disengage the 10 clips and front door trim board retainer.

      Text in Illustration
      *1 Front Door Trim Board Retainer
    3. A019L95

      Pull out the front door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    4. Raise the front door trim board sub-assembly to disengage the 4 claws and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    5. Disconnect each connector.

    6. A019LDJ

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

    7. Remove the front door trim board retainer (green) from the front door trim board sub-assembly.

  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A019MNY

      Using a moulding remover, disengage the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  11. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY


    1. A019NAR

      Disengage the clamp.

    2. Remove the 2 screws and front No. 2 speaker assembly.

  12. REMOVE FRONT DOOR SPEAKER GRILLE SUB-ASSEMBLY


    1. A019K1M

      Bend the claws as shown in the illustration to remove the front door speaker grille sub-assembly.

  13. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System)


    1. A019LRS

      Remove the 2 screws and seat memory switch.

  14. REMOVE FRONT DOOR TRIM POCKET


    1. A019K9K

      Remove the 7 screws and front door trim pocket.

  15. REMOVE DOOR FRAME GARNISH


    1. A019KMZ

      Remove the 2 clips and door frame garnish.

  16. REMOVE FRONT NO. 3 SPEAKER ASSEMBLY


    1. A019LAN

      Disconnect the connector.

    2. Remove the 2 screws.

    3. Disengage the clip and remove the front No. 3 speaker assembly.

  17. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY


    1. A019PJY

      Disconnect the connector.

    2. Remove the 4 screws and front No. 1 speaker assembly.

  18. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY


    1. A019K78

      Disconnect each connector.

    2. Remove the 2 screws and the outer mirror control ECU assembly.

  19. REMOVE NO. 1 FRONT DOOR TRIM BRACKET


    1. A019PA1

      Remove the 2 screws and No. 1 front door trim bracket.

  20. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A019O7G

      Disconnect the connector.

    2. Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  21. REMOVE OUTER MIRROR PROTECTOR


    1. A019LF8

      Remove the outer mirror protector.

  22. REMOVE OUTER MIRROR INSTALL HOLE COVER


    1. A019JMEE01
      Text in Illustration
      *1 Moulding Remover

      Using a moulding remover, disengage the 2 claws and 2 guides, and remove the outer mirror install hole cover.

  23. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY


    1. w/o Side Monitor System:


      1. A019O1P

        Disengage the clamp as shown in the illustration.

      2. Remove the 3 nuts.

    2. w/ Side Monitor System:


      1. A019K41

        Disconnect the connector.

      2. Disengage the clamp as shown in the illustration.

      3. Remove the 3 nuts.

    3. A019N3D

      Disengage the claw and remove the outer rear view mirror assembly as shown in the illustration.

  24. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.


      1. w/ Navigation System for HDD:

        Note

        After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.

        Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal
        Specification Waiting Time
        w/o Telematics transceiver 60 sec.
        w/ Telematics transceiver 120 sec.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system Click here.

    4. A019KOB

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    5. A019KQHE01

      Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the door glass.

  25. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. A019K7NE01
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  26. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A019P3M

      Using a T25 "TORX" socket wrench, remove the 3 screws and the front power window regulator motor assembly.

  27. REMOVE FRONT DOOR GLASS RUN


    1. A019ODG

      Remove the front door glass run.

  28. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A019LJ7

      Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A019OT4

      Remove the hole plug.

    2. A019OC2

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A019P2D

      Using a screwdriver, disengage the claw and remove the front door outside handle cover.

  31. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A019OEZ

      Remove the hole plug.

    2. A019OFL

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  32. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. A019LQ9

      Disengage the 2 claws.

    2. Disconnect the connector.

    3. A019JUV

      Move the lever in the direction indicated by the arrow in the illustration.

    4. A019M4K

      Remove the front door outside handle assembly as shown in the illustration.

  33. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A019KIR

      Disengage the 3 claws and remove the front door front outside handle pad.

  34. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A019NRD

      Disengage the 2 claws and remove the front door rear outside handle pad.

  35. REMOVE FRONT DOOR LOCK ASSEMBLY


    1. A019NMJ

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    3. A019OFE

      Remove the door lock wiring harness seal from the front door lock assembly.

  36. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A019OVL

      Remove the front door lock remote control cable assembly.

  37. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A019K2B

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A019O3P

      Remove the front door inside locking cable assembly.

  38. REMOVE ELECTRICAL KEY WIRE HARNESS


    1. A019KZ4

      Disconnect the connector.

    2. Disengage the 5 clamps and remove the electrical key wire harness.

  39. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A019LFD

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the front door outside handle frame sub-assembly to disengage the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove it.

  40. REMOVE FRONT DOOR LOCK OPEN ROD


    1. A019KMBE01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  41. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A019M4X

      Remove the bolt, 2 nuts and front door check assembly.

  42. REMOVE FRONT DOOR WEATHERSTRIP


    1. A019MK0E01
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.

  43. REMOVE FRONT DOOR LOWER OUTSIDE MOULDING


    1. A019O7LE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door lower outside moulding.

    2. A019LYT

      Disengage the 5 claws and 5 clips to remove the front door lower outside moulding.

    3. Remove the 5 clips (quarter vent louver retainer) from the front door lower outside moulding.

  44. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Tech Tips

    When removing the front door outside moulding sub-assembly, heat the vehicle body and front door outside moulding sub-assembly using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or mouldings excessively.


    1. A019N9PE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door outside moulding sub-assembly.

    2. A019KLU

      Remove the hole plug and nut.

    3. A019KD4E01
      Text in Illustration
      *1 Double-sided Tape

      Disengage the 10 clips and guide, and remove the front door outside moulding sub-assembly.

    4. Remove the 10 clips (quarter vent louver retainer) and bolt from the front door outside moulding sub-assembly.

    5. Remove the gasket.

  45. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY


    1. A019OGJE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door belt moulding assembly.

    2. A019LUY

      Using a screwdriver, disengage the 6 claws and remove the front door belt moulding assembly.

  46. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When removing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Using a heat light, heat the front door rear window frame moulding.

    2. A019O8YE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Using a moulding remover, remove the clip and front door rear window frame moulding.

  47. REMOVE FRONT DOOR SCUFF PLATE


    1. A019LA0

      Disengage the 7 claws, 4 clips and guide, and remove the front door scuff plate LH.

      Tech Tips

      A part of the clip remains on the vehicle side.

    2. w/ Illumination:


      1. Disconnect the connector.

  48. REMOVE COWL SIDE TRIM SUB-ASSEMBLY


    1. A019L27

      Remove the clip.

    2. Disengage the 2 clips and remove the cowl side trim sub-assembly LH.

  49. REMOVE FRONT DOOR PANEL SUB-ASSEMBLY


    1. Disconnect each connector.

    2. Disengage each clamp.

    3. A019OPME01

      Remove the bolt <A> and disengage the front door check assembly.

    4. Remove the 4 bolts <B> and front door panel sub-assembly.

      Note

      To prevent damage, when removing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.

  50. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A019NZGE01

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Area Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 6 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the front door upper window frame moulding from the door frame.

  51. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. A019OEOE01
      Text in Illustration
      *1 Caulking Sponge

      Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Area Dimension
      A 5.0 mm (0.197 in.)

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and remove the front door front window frame moulding from the door frame.