QUARTER WINDOW GLASS INSTALLATION


  1. CLEAN QUARTER WINDOW ASSEMBLY


    1. A019MBF

      Clean the outer edges of the quarter window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY


    1. Clean the quarter window assembly (When reusing the quarter window assembly).


      1. Remove the double-sided tape from the quarter window assembly.

      2. Wipe off any tape adhesive residue with cleaner.

      3. A019JTIE01
        Text in Illustration
        *1 Double-sided tape

        Apply new double-sided tape to the quarter window assembly.

        Standard Dimension
        Area Dimension
        A 0.8 mm (0.0315 in.)
        B 10.0 mm (0.393 in.)
        C 20.0 mm (0.787 in.)

    2. Clean the vehicle body surface.


      1. Remove the double-sided tape from the vehicle body.

      2. Wipe off any tape adhesive residue with cleaner.

    3. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A019LSJE01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    4. Using a brush or a sponge, apply Primer G to the contact surface of the a new quarter window assembly.

      A019PEXE01

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A019K0LE01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

        A019MEFE01

    6. Install the quarter window assembly to the vehicle body.


      1. A019OKME01

        Position the quarter window assembly so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. A019NSPE01
        Text in Illustration
        *1 Double-sided Tape

        Engage the 3 clips to install the quarter window glass (when glass with all clips is used).

      3. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      4. Lightly press the outer surface of the glass to ensure a close fit that the glass is securely fit to the vehicle body.

      5. A019LOBE05

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY


    1. Pass the floor anchor of the rear seat outer seat belt assembly LH through the roof side inner garnish assembly LH.

    2. Engage the claw and 8 clips to install the roof side inner garnish assembly LH.

      A019P2K

  5. CONNECT REAR SEAT OUTER BELT ASSEMBLY


    1. A019ORXE01
      Text in Illustration
      *1 Protruding Part

      Connect the floor anchor end of the rear seat belt assembly and install the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      Do not allow the anchor part of the rear seat outer belt assembly to overlap the protruding part of the floor panel.

  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (for LH Side)


    1. Connect each connector.

    2. Engage the 2 clips and the 5 claws.

    3. Install the deck trim side panel assembly LH with the 2 bolts and 4 clips.

      A019P1Z

  7. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (for RH Side)


    1. Connect the connector.

    2. Engage the 2 clips and the 5 claws.

    3. Install the deck trim side panel assembly RH with the 2 bolts and 5 clips.

      A019MNS

  8. INSTALL HEIGHT CONTROL SWITCH (w/ Air Suspension)


    1. Connect the connector.

    2. A019KUS

      Engage the 2 claws to install the absorber control switch to the deck trim side panel assembly RH.

  9. INSTALL RECLINING REMOTE CONTROL BEZEL


    1. A019JZQ

      Engage the 4 claws and install the reclining remote control bezel LH.

  10. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side)


    1. A019M9N

      Install the No. 1 luggage compartment trim hook as shown in the illustration.

  11. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for RH Side)


    1. A019M24

      Install the No. 1 luggage compartment trim hook as shown in the illustration.

  12. INSTALL ROPE HOOK ASSEMBLY


    1. A019MQ6

      Install the 2 rope hook assemblies with the 2 bolts.

    2. Engage the 2 claws.

  13. INSTALL REAR SEAT SIDE COVER


    1. A019MJQ

      Engage the 2 claws and 3 clips.

    2. Install the rear seat side cover LH with the 2 clips.

  14. INSTALL REAR DOOR SCUFF PLATE


    1. A019NH1

      Engage the 3 clips, guide and 6 claws, and install the rear door scuff plate LH.

  15. INSTALL REAR FLOOR FINISH SIDE PLATE LH


    1. A019NQ4

      Engage the guide.

    2. Engage the claw and 2 clips.

    3. Install the rear floor finish side plate LH with the clip.

  16. INSTALL REAR FLOOR FINISH PLATE


    1. A019OZP

      Engage the 6 clips, 2 claws and 2 guides, and install the rear floor finish plate.

  17. INSTALL FRONT DECK FLOOR BOX


    1. A019LUJ

      Install the front deck floor box with the clip.

  18. INSTALL NO. 4 REAR FLOOR BOARD (for Compact Spare Tire)


    1. A019NMY

      Engage the 2 guides and install the No. 4 rear floor board.

  19. INSTALL NO. 4 REAR FLOOR BOARD (for Full Size Spare Tire)


    1. A019LI6

      Engage the 2 guides and install the No. 4 rear floor board.

  20. INSTALL DECK BOARD SUB-ASSEMBLY


    1. for Compact Spare Tire:


      1. A019N72

        Install the deck board sub-assembly with the 2 bolts.

    2. for Full Size Spare Tire:


      1. A019JPE

        Install the deck board sub-assembly with the 2 bolts.

    3. A019OYI

      Engage the 3 fasteners as shown in the illustration.

  21. INSTALL REAR SEAT ASSEMBLY LH (for LH Side)


    1. A019O6N

      Temporarily install the 2 bolts on the front side of the seat.

    2. A019PHD

      Temporarily install the 3 bolts on the rear side of the seat.

    3. w/ Rear Seat Side Airbag:


      1. A019MGI

        Connect the connector.

    4. Install the rear seat assembly LH with the 5 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  22. CONNECT REAR SEAT LOCK CABLE ASSEMBLY LH (for LH Side)


    1. When replacing the rear seat assembly LH or No. 2 rear seat reclining control cable with a new one:


      1. A019OJU

        Connect the rear seat assembly LH or No. 2 rear seat reclining control cable as shown in the illustration.

    2. When replacing the rear seat lock cable assembly LH with a new one:


      1. Engage the joint piece with the cable of the rear seat lock cable assembly LH.

      2. Connect the rear seat lock cable assembly LH and connector case as shown in the illustration.

        A019M5R

      3. Push the lock pin of the connector case as shown in the illustration to connect the rear seat lock cable assembly LH.

        A019NTP

    3. When reusing the rear seat assembly LH, No. 2 rear seat reclining control cable and rear seat lock cable assembly LH:


      1. Connect the rear seat lock cable assembly LH as shown in the illustration.

        A019P5T

      2. Connect the No. 2 rear seat reclining control cable as shown in the illustration.

        A019LV4E01
        Text in Illustration
        *1 Seat Track Adjusting Handle *2 Protective Tape
      3. A019KQ4

        Install the rear seat reclining control cable to the cover as shown in the illustration.

      4. A019KZV

        Connect the No. 2 rear seat reclining control cable as shown in the illustration.

    4. Return the seatback to the upright position.

    5. Press the adjusters lock piece to lock it as shown in the illustration.

      A019ND0E01
      Text in Illustration
      *1 Adjusters Spring *2 Lock Piece

      Note

      When pressing the lock piece, make sure the adjusters spring is not compressed.

    6. A019KZY

      Engage the guide.

    7. Connect the No. 2 fold seat stopper band assembly with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    8. A019JQW

      Connect the rear seatback board carpet assembly with the 4 clips.

  23. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side)


    1. Check that the left and right adjusters lock simultaneously when sliding the seat.

    2. If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.

  24. INSTALL REAR SEAT TRACK BRACKET COVER LH (for LH Side)


    1. A019P4B

      Engage the 8 claws and install the 2 rear seat track bracket cover LH.

  25. INSTALL REAR SEAT HEADREST ASSEMBLY LH (for LH Side)


    1. A019LT0

      Install the rear seat headrest assembly as shown in the illustration.

  26. INSTALL REAR SEAT ASSEMBLY RH (for RH Side)


    1. A019JSJ

      Temporarily install the 2 bolts on the front side of the seat.

    2. A019PE0

      Temporarily install the 3 bolts on the rear side of the seat.

    3. w/ Rear Seat Side Airbag:


      1. A019JTC

        Connect the connector.

    4. Install the rear seat assembly RH with the 5 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  27. CONNECT REAR SEAT LOCK CABLE ASSEMBLY (for RH Side)


    1. When replacing the rear seat assembly RH or rear seat reclining control cable with a new one:


      1. A019OJU

        Connect the rear seat assembly RH or rear seat reclining control cable as shown in the illustration.

    2. When replacing the rear seat lock cable assembly RH with a new one:


      1. Engage the joint piece with the cable of the rear seat lock cable assembly RH.

      2. Connect the rear seat lock cable assembly RH and connector case as shown in the illustration.

        A019M5R

      3. Push the lock pin of the connector case as shown in the illustration to connect the rear seat lock cable assembly RH.

        A019NTP

    3. When reusing the rear seat assembly RH, rear seat reclining control cable and rear seat lock cable assembly RH:


      1. Connect the rear seat lock cable assembly RH as shown in the illustration.

        A019JQ4

      2. Connect the rear seat lock cable assembly RH as shown in the illustration.

        A019NBDE01
        Text in Illustration
        *1 Seat Track Adjusting *2 Protective Tape
      3. A019PDP

        Install the rear seat reclining control cable to the cover as shown in the illustration.

      4. A019LTO

        Connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    4. Return the seatback to the upright position.

    5. Press the adjuster's lock piece to lock it as shown in the illustration.

      A019K6OE01
      Text in Illustration
      *1 Adjusters Spring *2 Lock Piece

      Note

      When pressing the lock piece, make sure the adjusters spring is not compressed.

    6. A019NRZ

      Engage the guide.

    7. Connect the No. 1 fold seat stopper band assembly with the bolt.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    8. A019KLS

      Connect the rear seatback board carpet assembly RH with the 3 clips.

    9. A019LW5

      Connect the rear seatback board sub-assembly with the 2 clips.

  28. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side)


    1. Check that the left and right adjusters lock simultaneously when sliding the seat.

    2. If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.

  29. INSTALL REAR SEAT TRACK BRACKET COVER RH (for RH Side)


    1. A019NBE

      Engage the 8 claws and install the 2 seat track bracket cover RH.

  30. INSTALL REAR SEAT CENTER HEADREST ASSEMBLY (for RH Side)


    1. A019KOM

      Install the rear seat headrest assembly as shown in the illustration.

  31. INSTALL REAR SEAT HEADREST ASSEMBLY RH (for RH Side)


    1. A019OYM

      Install the rear seat headrest assembly as shown in the illustration.

  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for RHD)


    1. w/ Air Suspension:


      1. When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  33. INSPECT SUSPENSION CONTROL SYSTEM (for RH Side)


    1. w/ Air Suspension:


      1. Inspect suspension control system Click here.