WINDSHIELD GLASS INSTALLATION


  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      A019KBBE01

      Note

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER


    1. A019LHAE01

      Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.

      Note

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  3. INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or a sponge, coat the application area of the windshield glass retainers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A019P8CE01
      Text in Illustration
      *1 Notch of ceramic

      Install 2 new windshield glass retainers onto the windshield glass, as shown in the illustration.

  4. INSTALL OUTSIDE WINDSHIELD MOULDING


    1. Using a brush or a sponge, coat the application area of the outside windshield moulding with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A019L5HE01

      Install a new outside windshield moulding onto the windshield glass, as shown in the illustration.

  5. INSTALL WINDSHIELD GLASS SEAL


    1. Using a brush or a sponge, coat the application area of the windshield glass seal with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install a new windshield glass seal onto the windshield glass, as shown in the illustration.

      A019NRFE01
      Text in Illustration
      *1 Ceramic

  6. INSTALL WINDSHIELD GLASS


    1. A019O8JE01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the whole contact surface of the windshield glass rim is perfectly even.

      3. Align the matchmarks on the windshield glass and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A019M0CE01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or a sponge, coat the application area of adhesive with Primer G.

      A019NKXE01
      Standard Dimension
      Area Dimension
      a 15.0 mm (0.590 in.)
      b 16.0 mm (0.6299 in.)
      c 27.0 mm (1.063 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A019K0LE02

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the windshield glass, as shown in the illustration.

        A019LGAE01
        Standard Dimension
        Area Dimension
        a 9.0 mm (0.354 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. A019O8JE01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass.

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A019P99E02
        Text in Illustration
        *1 Dam
        *2 Adhesive
        *3 Windshield

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Front Window Deicer System:


      1. A019OX0E01

        Engage the connector.

  7. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  8. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to the original position.

  9. INSTALL VISOR HOLDER (for LH Side)


    1. A019MHN

      Engage the 2 claws.

    2. Push in the visor holder as shown in the illustration.

  10. INSTALL VISOR HOLDER (for RH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  11. INSTALL VISOR ASSEMBLY LH


    1. A019LXO

      Install the visor assembly LH with the 2 screws.

  12. INSTALL VISOR BRACKET COVER (for LH Side)


    1. A019KWT

      Engage the 4 claws and install the visor bracket cover.

  13. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  14. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  15. INSTALL ASSIST GRIP SUB-ASSEMBLY


    1. A019LJT

      Put an assist grip sub-assembly together as shown in the illustration.

    2. Install the assist grip sub-assembly.

      Tech Tips

      Use the same procedure for the other 3 assist grips.

  16. INSTALL MAP LIGHT ASSEMBLY


    1. Connect each connector.

    2. A019JPZ

      Engage the 2 guides and 2 clips.

    3. Install the map light assembly with the 2 screws.

    4. A019OGE

      Engage the 2 claws and connect the 2 caps.

    5. w/ Holder:


      1. Close the holder.

    6. w/o Holder:


      1. A019L9X

        Engage the 2 claws to connect the cover.

  17. INSTALL FRONT PILLAR GARNISH LH


    1. A019P2ME01
      Text in Illustration
      *1 Adhesive Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly

      Remove the protective cover.

    2. A019LBME01

      Make sure that the front pillar garnish clip is not damaged.

      Note


      • If there is any damage, replace the garnish clip with a new one.

      • When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.

    3. Engage the 2 guides.

    4. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

      Tech Tips

      Tape the tips of the needle-nosed pliers before use.

    5. Engage the 2 clips to install the front pillar garnish LH.

  18. INSTALL INSTRUMENT SIDE PANEL LH


    1. A019N11

      Engage the guide.

    2. Engage the 2 clips.

    3. Engage the claw to install the instrument side panel LH.

  19. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  20. INSTALL INSTRUMENT SIDE PANEL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  21. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)


    1. A019ODH

      Install the inner rear view mirror as shown in the illustration.

    2. Engage the 2 claws to install the inner rear view mirror cover.

  22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. w/o Rear View Monitor System:


      1. Using "TORX" socket wrench (T20), install the inner rear view mirror with the screw.

        Torque:
        3.5 N*m  { 35 kgf*cm, 31 in.*lbf }

      2. Connect the connector.

    2. w/ Rear View Monitor System:


      1. Using "TORX" socket wrench (T20), install the inner rear view mirror with the screw.

        Torque:
        3.5 N*m  { 35 kgf*cm, 31 in.*lbf }

      2. Connect the connector.

  23. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. w/o Rear View Monitor System:


      1. Engage the 6 claws and install the inner rear view mirror stay holder cover.

      2. A019P5M

        Engage the 2 claws and install the inner rear view mirror stay holder cover as shown in the illustration.

    2. w/ Rear View Monitor System:


      1. Engage the 2 claws and install the inner rear view mirror stay holder cover.

      2. A019PD5

        Engage the 2 claws and install the inner rear view mirror stay holder cover as shown in the illustration.

  24. CLEAN WINDSHIELD GLASS

    Note


    • The rain sensor tape can be reused, however, replace it with a new one if it has dirt on it or it is damaged.

    • Check that the rain sensor tape does not remain on the windshield glass. If it does, remove it before installing the rain sensor.

  25. INSTALL RAIN SENSOR TAPE

    Tech Tips

    Rain sensor tape is reusable. Only replace the tape if it is damaged or contaminated.


    1. Clean the rain sensor sensing portion with a piece of cloth, etc.

    2. A019O8GE01
      Text in Illustration
      *1 Rain Sensor Tape

      Peel off the smaller release sheet, and then attach the rain sensor tape on the rain sensor sensing portion as shown in the illustration.

      Standard Clearance
      Area Measurement
      A 13.5 mm (0.532 in.)
      B 7.5 mm (0.295 in.)

      Note

      Use your fingers to push out any air bubbles from under the tape.

  26. INSTALL RAIN SENSOR


    1. Clean the windshield glass with a piece of cloth, etc.

      Note


      • Make sure that there is no rain sensor tape residue remaining on the windshield glass. If there is, remove the residue.

      • If there is any rain sensor tape residue remaining on the windshield glass, replace the tape.

    2. When installing a new rain sensor or replacing the rain sensor tape:


      1. Peel off the release sheet.

        Tech Tips

        Do not touch the silicon coated surfaces.

    3. A019NSME01
      Text in Illustration
      *1 Stopper
      *2 Bracket

      Engage the 2 guides, and carefully install the rain sensor to the glass surface, preventing air bubbles from forming between the contact surfaces.

      Tech Tips

      Do not touch the silicon coated or glass surfaces.

    4. Push in the stopper.

    5. A019OZC

      Connect the connector.

  27. INSTALL RAIN SENSOR COVER


    1. A019KWE

      Engage the 2 claws to install the rain sensor cover.

  28. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Engage the 10 guides.

      A019KO1E01

    2. Engage the 6 claws and guide <A> as shown in the illustration.

    3. Install the 2 clips to cowl top ventilator louver sub-assembly.

  29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. A019LY2E06
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly RH:


      1. Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    4. A019PK0E01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly RH with the 2 nuts to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Tech Tips

      While holding the tip of the wiper blade on the glass at approximately 20 mm above the ceramic dot, press down on the wiper arm and tighten the nut. Then raise and lower the wiper arm a few times to confirm that it has settled to the specified position.

  30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A019LY2E05
      Text in Illustration
      *1 Wiper Arm Serration
      *2 Wire Brush
      *3 Wiper Pivot Serration

      When reusing the front wiper arm and blade assembly LH:


      1. Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    3. A019LK0E01
      Text in Illustration
      *1 Ceramic Dot

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold the wiper arm by hand while tightening the nut.

    4. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.

  31. INSTALL FRONT WIPER ARM HEAD CAP


    1. A019O2C

      Engage the 3 claws to install the front wiper arm head cap.

  32. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


    1. Wipe off any tape adhesive residue with cleaner.

    2. A019KT9E01
      Text in Illustration
      *1 Double-Sided Tape

      Engage the 2 claws and install a new front fender to cowl side seal LH.

  33. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  34. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH


    1. A019O73

      Engage the 3 clips and 2 guides.

    2. Install the front fender top reinforcement sub-assembly LH with the clip.

    3. A019ND4E01
      Text in Illustration
      *1 Hood to Cowl Top Seal

      Engage the clip to the hood to cowl top seal to the front fender top reinforcement sub-assembly LH.

  35. INSTALL FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  36. INSTALL ENGINE ROOM SIDE COVER


    1. Engage the guide.

    2. Install the engine room side cover with the 4 clips.

  37. INSTALL ENGINE ROOM SIDE COVER LH


    1. Engage the guide.

    2. Install the engine room side cover LH with the 4 clips.