WINDSHIELD GLASS REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER


    1. A019LQM

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover.

  2. REMOVE ENGINE ROOM SIDE COVER LH


    1. A019K5V

      Remove the 4 clips.

    2. Disengage the guide and remove the engine room side cover LH.

  3. REMOVE FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY LH


    1. A019ND4E01
      Text in Illustration
      *1 Hood to Cowl Top Seal

      Disengage the clip and the hood to cowl top seal to the front fender top reinforcement sub-assembly LH.

    2. A019O73

      Remove the clip.

    3. Disengage the 3 clips and 2 guides, and remove the front fender top reinforcement sub-assembly LH.

  4. REMOVE FRONT FENDER TOP REINFORCEMENT SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  5. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


    1. A019KT9E01
      Text in Illustration
      *1 Double-Sided Tape

      Disengage the 2 claws and remove the front fender to cowl side seal LH.

  6. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  7. REMOVE FRONT WIPER ARM HEAD CAP


    1. A019LRLE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disengage the 3 claws and remove the front wiper arm head cap.

      Tech Tips

      Tape the screwdriver tip before use.

  8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A019P9E

      Remove the nut and the front wiper arm and blade assembly LH.

  9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A019M64

      Remove the 2 nuts and the front wiper arm and blade assembly RH.

  10. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Remove the 2 clips.

      A019LS7E01

    2. Disengage the 6 claws and guide <A>.

    3. Disengage the 10 guides and pull out the cowl top ventilator louver sub-assembly as shown in the illustration.

  11. REMOVE RAIN SENSOR COVER (w/ Rain Sensor)


    1. A019KWE

      Disengage the 2 claws and remove the rain sensor cover.

  12. REMOVE RAIN SENSOR (w/ Rain Sensor)


    1. A019OZC

      Disconnect the connector.

    2. A019PIGE01
      Text in Illustration
      *1 Stopper

      Release the stopper by pulling it down.

    3. Remove the rain sensor as shown in the illustration.

  13. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. w/o Rear View Monitor System:


      1. A019KUC

        Disengage the 2 claws and slide the inner rear view mirror stay holder cover as shown in the illustration.

      2. A019KGX

        Disengage the 6 claws and remove the inner rear view mirror stay holder cover.

    2. w/ Rear View Monitor System:


      1. A019KX8

        Disengage the 2 claws and slide the inner rear view mirror stay holder cover as shown in the illustration.

      2. A019LK5

        Disengage the 2 claws and remove the inner rear view mirror stay holder cover.

  14. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)


    1. A019PEH

      Disengage the 2 claws and disconnect the inner rear view mirror cover.

    2. A019MH5E01

      Remove the inner rear view mirror as shown in the illustration.

  15. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. w/o Rear View Monitor System:


      1. A019OYJ

        Disconnect the connector.

      2. Using "TORX" socket wrench (T20), remove the screw and inner rear view mirror assembly.

    2. w/ Rear View Monitor System:


      1. A019OTZ

        Disconnect the connector.

      2. Using "TORX" socket wrench (T20), remove the screw and inner rear view mirror assembly.

  16. REMOVE INSTRUMENT SIDE PANEL LH


    1. A019N1N

      Using moulding remover A, disengage the claw and 2 clips.

    2. Disengage the guide and remove the instrument side panel LH.

  17. REMOVE FRONT PILLAR GARNISH LH


    1. A019MOHE01

      Pull the upper part of the garnish toward the inside of the cabin and disengage the garnish from the base of the 2 clips.

      Tech Tips

      Make the front pillar garnish LH hang down from the front pillar garnish clip.

    2. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and remove it from the front pillar garnish LH.

      Note


      • Front pillar garnish clips are reusable if they are not removed from the vehicle and have no damage.

      • Replace the front pillar garnish clips with new ones if they are removed from the vehicle.

      Tech Tips

      Tape the tips of the needle-nosed pliers before use.

    3. Disengage the 2 guides and remove the front pillar garnish LH.

    4. A019P8ZE01
      Text in Illustration
      *1 Adhesive Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly

      Protect the curtain shield airbag assembly.


      1. Cover the airbag with a cloth or piece of nylon and secure the ends of the cover with tape, as shown in the illustration.

        Protective Cover size
        X
        700 mm (2.30 ft.)
        Y
        120 mm (4.72 in.)

        Note

        Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.

  18. REMOVE INSTRUMENT SIDE PANEL RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  19. REMOVE FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  20. REMOVE MAP LIGHT ASSEMBLY


    1. w/ Holder:


      1. Open the holder.

    2. w/o Holder:


      1. A019NBAE01
        Text in Illustration
        *1 Protective Tape

        Using a screwdriver wrapped with protective tape, disengage the 2 claws and disconnect the cover.

    3. A019PKAE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver wrapped with protective tape, disengage the 2 claws and disconnect the 2 caps.

    4. A019MUU

      Remove the 2 screws.

    5. Using a moulding remover, disengage the 2 clips and 2 guides.

    6. Disconnect each connector and remove the map light assembly.

  21. REMOVE VISOR BRACKET COVER (for LH Side)


    1. A019OT0

      Using moulding remover C, disengage the 4 claws and remove the visor bracket cover.

  22. REMOVE VISOR ASSEMBLY LH


    1. A019LXO

      Remove the 2 screws and remove the visor assembly LH.

  23. REMOVE VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  24. REMOVE VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  25. REMOVE ASSIST GRIP SUB-ASSEMBLY


    1. Using a screwdriver, disengage the 4 claws and remove the 2 assist grip covers.

      A019KXCE01
      Text in Illustration
      *1 Protective Tape

      Note

      Do not forcibly pry the assist grip covers to prevent them from being deformed.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Disengage the 2 clips and remove the assist grip sub-assembly.

      Tech Tips

      Use the same procedure for the other 3 assist grips.

  26. REMOVE VISOR HOLDER (for LH Side)


    1. A019L8GE01

      Turn the visor holder approximately 45° and pull it out as shown in the illustration.

    2. Disengage the 2 claws and remove the visor holder.

  27. REMOVE VISOR HOLDER (for RH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  28. REMOVE ROOF HEADLINING ASSEMBLY


    1. Slightly lower the front section of the roof headlining assembly so that the windshield glass can be removed.

      Tech Tips

      It is not necessary to completely remove the roof headlining assembly.

  29. REMOVE WINDSHIELD GLASS


    1. w/ Front Window Deicer System:


      1. A019OX0E01

        Disconnect the connector.

    2. A019KRJE01
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the installation position of the windshield glass on the vehicle body.

      Tech Tips

      Apply protective tape to the installation surface to prevent it from being scratched.

    3. A019MVGE01
      Text in Illustration
      *1 Wooden Block
      *2 Plastic Sheet
      *3 Stopper
      *4 Piano Wire

      Pass a piano wire between the vehicle body and glass from the interior, as shown in the illustration.

    4. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    5. Cut off the adhesive by pulling the piano wire around the windshield glass.

      Note


      • When separating the windshield glass, be careful not to damage the paint or the interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

    6. A019O8JE01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not necessary if the windshield glass is not going to be reused.

    7. A019PKO

      Disconnect the 2 guides.

    8. Disconnect the windshield glass stoppers.

      A019MI8E01
      Text in Illustration
      *1 No. 1 Stopper
      *2 No. 2 Stopper

      Note


      • There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.

      • To prevent the windshield glass from dropping when performing this operation, be sure to hold the windshield glass using suction cups.

      Tech Tips

      Depending on vehicles, 1-piece or 2-piece type stoppers are used.

    9. Using suction cups, remove the windshield glass.

      Note


      • Be careful not to drop the windshield glass.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass.

  30. REMOVE WINDSHIELD GLASS SEAL


    1. A019O0Y

      Using a scraper, remove the windshield glass seal.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the window glass seal with a new one.

  31. REMOVE OUTSIDE WINDSHIELD MOULDING


    1. A019K07

      Using a scraper, remove the outside windshield moulding.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the outside windshield moulding with a new one.

  32. REMOVE WINDSHIELD GLASS RETAINER


    1. A019NNR

      Using a scraper, remove the 2 windshield glass retainers.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the windshield glass retainers with new ones.

  33. REMOVE NO. 2 WINDSHIELD GLASS STOPPER


    1. A019OM9

      Using a scraper, remove the 2 No. 2 windshield glass stoppers.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the No. 2 windshield glass stoppers with new ones.

  34. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A019P4D

      Remove the 2 No. 1 windshield glass stoppers.

      Note

      Be sure to replace the No. 1 windshield glass stoppers with new ones.

  35. CLEAN WINDSHIELD GLASS


    1. A019OJI

      Using a scraper, remove the adhesive tape and adhesive sticking to the windshield glass.

      Note

      Be careful not to damage the windshield glass.

    2. Clean the outer circumference of the windshield glass with a non-residue solvent.

      Note


      • Do not touch the windshield glass surface after cleaning it.

      • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  36. CLEAN VEHICLE BODY


    1. A019OKWE07
      Text in Illustration
      *1 Adhesive
      *2 Body

      Clean and shape the contact surfaces of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body, as sown in the illustration.

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.