ВПУСКНОЙ КОЛЛЕКТОР УСТАНОВКА


  1. INSTALL STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using an E6 "TORX" socket wrench, install the 4 stud bolts to the intake manifold.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  2. INSTALL EGR HOLE COVER PLATE (w/o EGR System)


    1. A01FRCJE01
      Text in Illustration
      *a Groove
      *b Protrusion

      Install a new EGR inlet gasket and EGR hole cover plate to the intake manifold with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Align the protrusion of the EGR inlet gasket with the groove of the intake manifold.

  3. INSTALL INTAKE MANIFOLD


    1. Install a new gasket to the intake manifold.

    2. Temporarily install the intake manifold and intake manifold stay with the 7 bolts.

      Tech Tips

      If an intake manifold stay is deformed or damaged, replace it.

    3. A01FT72E01

      Tighten the 7 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    4. Install the 2 wire harness clamp brackets to the intake manifold with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Attach the clamp to connect the No. 2 water by-pass hose to the intake manifold.

    6. Attach the 7 wire harness clamps to connect the wire harness to the 2 wire harness clamp brackets and intake manifold.

    7. Attach the clamp to connect the ventilation hose to the wire harness clamp bracket.

    8. Connect the ventilation hose to the intake manifold, and slide the clip to secure the hose.

    9. Connect the No. 2 fuel vapor feed hose to the intake manifold.

    10. Attach the clamp to connect the fuel tube to the wire harness clamp bracket.

  4. INSTALL NO. 2 EGR PIPE (w/ EGR System)


    1. A01FT1VE01
      Text in Illustration
      *1 No. 2 EGR Pipe Gasket
      *a Claws
      A01FTNO Nut
      A01FRJI Bolt

      Install a new No. 2 EGR pipe gasket to the No. 2 EGR pipe as shown in the illustration.

      Note

      Make sure that the gasket is installed in the correct direction.

    2. Install a new EGR inlet gasket to the intake manifold.

    3. Temporarily install the No. 2 EGR pipe to the EGR valve assembly and intake manifold with the 2 bolts and 2 nuts.

      Tech Tips

      Tighten the bolts and nuts until they are seated on the No. 2 EGR pipe.

    4. Tighten the 2 nuts while pressing the No. 2 EGR pipe against the EGR valve assembly side.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Tighten the 2 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  5. INSTALL OUTLET HEATER WATER HOSE A


    1. Install the water hose set to the outlet heater water hose A.

    2. A01FU2WE02
      Text in Illustration
      *a Paint Mark
      *b Protrusion
      *c Upper Side of Vehicle
      *d Front Side of Vehicle

      Install the outlet heater water hose A to the No. 2 water by-pass pipe, and slide the hose clamp to secure the hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

    3. Connect the outlet heater water hose A to the heater unit, and slide the hose clamp to secure the hose.

  6. CONNECT INLET HEATER WATER HOSE A


    1. A01FVOKE01
      Обозначения на рисунке
      *a Коричневая маркировка 5 мм
      *b Коричневая маркировка 2 мм
      *c 45° +/- 15°
      *d 0° +/- 15°

      Подсоедините входной патрубок отопителя A и закрепите фиксатор.

  7. INSTALL PURGE VSV


    1. Install the purge VSV to the wire harness clamp bracket with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Connect the purge VSV connector.

    3. Connect the No. 2 fuel vapor feed hose to the purge VSV.

    4. Connect the No. 2 fuel vapor feed hose to the purge VSV and slide the clip to secure the hose.

  8. INSTALL VACUUM SENSOR ASSEMBLY


    1. Install the vacuum sensor assembly to the intake manifold with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      If a vacuum sensor assembly has been struck or dropped, replace it.

    2. Connect the vacuum sensor assembly connector.

  9. CONNECT INVERTER RESERVE TANK ASSEMBLY (for RHD)


    1. Install the inverter reserve tank assembly to the No. 1 inverter reserve tank bracket with the 2 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  10. INSTALL INJECTOR DRIVER

    Click here

  11. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  12. INSTALL NO. 1 AIR CLEANER INLET


    1. Установите входной патрубок воздушного фильтра № 1 и закрепите его болтом.

      Torque:
      5,0 Н*м  { 51 кгс*см, 44 фунт-сила-дюйма }

  13. INSTALL COOL AIR INTAKE DUCT SEAL


    1. Установите сальник впускного воздухопровода холодного воздуха и закрепите его 7 фиксаторами.

  14. INSTALL ENGINE ROOM SIDE COVER


    1. Установите боковую крышку моторного отсека и закрепите ее 4 фиксаторами.