INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
Install the No. 2 fuel tank protector and No. 3 fuel tank protector to the fuel tank assembly.
Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.
Tech Tips
Install the No. 1 fuel tank protector after installing the No. 2 fuel tank protector and No. 3 fuel tank protector.
INSTALL FUEL TANK CUSHION
Install 5 new No. 6 fuel tank cushions to the fuel tank assembly.
Install the fuel tank bracket, 2 fuel tank cushions and fuel tank cushion set to the fuel tank assembly.
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
Install the No. 5 fuel tube clamp to the fuel tank assembly.
Attach the clamp to install the fuel tank main tube sub-assembly to the fuel tank assembly.
INSTALL CHARCOAL CANISTER OUTLET HOSE
Install the No. 4 fuel tube clamp to the fuel tank assembly.
Attach the clamp to install the charcoal canister outlet hose to the fuel tank assembly.
REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Install the No. 1 fuel evaporation tube sub-assembly to the fuel tank assembly.
INSTALL FUEL TANK ASSEMBLY
Set the fuel tank assembly on an engine lifter with attachments.
Using an engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 nuts, 4 bolts and 2 No. 1 fuel tank bands.
Note
Slowly raise the fuel tank assembly while being careful not to drop it.
INSTALL REAR SUSPENSION MEMBER BRACE
CONNECT CHARCOAL CANISTER OUTLET HOSE
Connect the charcoal canister outlet hose to the fuel tank filler pipe sub-assembly.
CONNECT FUEL TANK BREATHER TUBE
| *1 | Fuel Tank Breather Tube |
| *2 | Fuel Tank Filler Pipe Sub-assembly |
| *3 | Alignment Mark |
| *a | Top of vehicle |
Connect the fuel tank breather tube to the fuel tank filler pipe sub-assembly, and tighten the hose clamp.
Tech Tips
Make sure that the fuel tank breather tube and hose clamp are oriented as shown in the illustration.
Connect the hose to the fuel tank breather tube, and slide the 2 hose clamps to secure the hose.
CONNECT FUEL TANK TO FILLER PIPE HOSE
| *a | Top |
Connect the fuel tank to filler pipe hose and tighten the hose clamp.
Tech Tips
Make sure the hose clamp is oriented as shown in the illustration.
CONNECT FUEL TUBE
Connect the No. 1 fuel evaporation tube to the fuel tank to canister tube Click here.
Connect the 2 fuel tank main tube sub-assemblies to the fuel main tube Click here.
INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
ADD FUEL
INSTALL FUEL TANK VENT TUBE ASSEMBLY
INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE