Tech Tips
Perform "Inspection After Repairs" after replacing the fuel pump.
w/ EGR System Click here
w/o EGR System Click here
INSTALL FUEL WITH FILTER PUMP ASSEMBLY
Tech Tips
Perform "Inspection After Repairs" after replacing the fuel pump.
w/ EGR System Click here
w/o EGR System Click here
| *1 | Fuel Pump Spacer |
| *2 | O-Ring |
Install the fuel pump spacer to the fuel with filter pump assembly.
Apply a light coat of gasoline to a new O-ring, and then install the O-ring to the fuel with filter pump assembly.
Attach the 5 claws of the fuel filter assembly to install the fuel with filter pump assembly.
Note
When installing the O-ring, make sure that it does not become pinched or cut.
Securely attach the claws.
INSTALL NO. 1 FUEL SUCTION SUPPORT
Attach the 2 claws to install the No. 1 fuel suction support to the fuel with filter pump assembly.
INSTALL FUEL PUMP HARNESS
Connect the fuel pump connector to the fuel with filter pump assembly.
INSTALL JET PUMP
Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.
Attach the claw to install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.
Note
When installing the O-ring, make sure that it does not become pinched or cut.
Attach the claw to install the jet pump to the No. 1 fuel sub-tank.
Note
Securely attach the claws.
INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
Attach the 2 claws to install the fuel filter assembly to the No. 1 fuel sub-tank.
Install the spring to the fuel suction plate shaft.
Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.
Install a new E-ring.
Connect the fuel pump harness connector to the fuel suction plate sub-assembly.
Note
Make sure that the claw of the fuel pump connector is attached securely.
INSTALL FUEL SENDER GAUGE ASSEMBLY
Slide the fuel sender gauge assembly downwards and attach the claw labeled A to install the fuel sender gauge assembly.
Connect the fuel sender gauge connector.
Note
Do not touch the resistance plate or contacts of the fuel sender gauge assembly.