REMOVE FAN SHROUD
REMOVE FAN AND GENERATOR V BELT
Prepare a clean durable piece of cloth and fold it several times.
Tech Tips
Fold the cloth several times to make it thicker.
Pass the cloth under the fan and generator V belt between the crankshaft pulley assembly and engine water pump assembly as shown in the illustration.
Note
Position the cloth so that the part closest to the engine is longer.
Slightly rotate the crankshaft pulley assembly clockwise so that the cloth is pulled between the fan and generator V belt and engine water pump assembly.
Note
Do not allow the cloth to be pulled further than the top center of the engine water pump assembly.
Fold the cloth over the fan and generator V belt and pull it as shown in the illustration while gradually rotating the crankshaft pulley assembly clockwise.
Note
Pull the cloth until the upper part of the fan and generator V belt comes off the engine water pump assembly.
Check that the upper part of the fan and generator V belt is off the engine water pump assembly, then rotate the crankshaft pulley assembly clockwise to remove the fan and generator V belt.
REMOVE CRANKSHAFT PULLEY ASSEMBLY
| *a | Hold |
| *b | Turn |
Using SST, hold the crankshaft pulley assembly and loosen the crankshaft pulley set bolt. Further loosen the crankshaft pulley set bolt until 2 or 3 threads are screwed into the crankshaft.
Tech Tips
SST (Crankshaft pulley holding tool) fixing bolt part No.: 91551-80650 (2 pcs)
| *1 | Crankshaft Pulley Set Bolt |
| *a | Hold |
| *b | Turn |
Using SST, remove the crankshaft pulley and crankshaft pulley set bolt.
Tech Tips
Apply molybdenum grease to the threads and tip of SST (center bolt) prior to use.
REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
| *a | Protective Tape |
Using a screwdriver, pry out the timing gear case or timing chain case oil seal.
Note
Do not damage the surface of the press fit hole or crankshaft.
Tech Tips
Tape the screwdriver tip before use.