Tech Tips
*: Use the GTS
Use the following procedure to troubleshoot the hybrid battery system.
VEHICLE BROUGHT TO WORKSHOP
| NEXT |
|
CUSTOMER PROBLEM ANALYSIS
| NEXT |
|
CONNECT GTS TO THE DLC3*
Tech Tips
If the display on the tester indicates a communication error, inspect the DLC3.
| NEXT |
|
CHECK DTC AND SAVE FREEZE FRAME DATA* Click here
Tech Tips
Make sure to save freeze frame data because the data is necessary for performing simulation tests.
For the hybrid control system, there are many DTCs, many of which can be stored due to a single malfunction. As a result, in some of the diagnosis procedures an instruction is provided to check for other DTCs and their corresponding INF codes. By following the diagnosis path based on the combination of output DTCs and INF codes, it is possible to narrow down the problem early and avoid unnecessary diagnosis.
| NEXT |
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CLEAR DTC AND FREEZE FRAME DATA* Click here
| NEXT |
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CONDUCT VISUAL INSPECTION
| NEXT |
|
CONFIRM PROBLEM SYMPTOMS
Tech Tips
If the engine does not start, perform steps 9 and 11 first.
| Result | Proceed to |
|---|---|
| Malfunction does not occur | A |
| Malfunction occurs | B |
| B |
|
GO TO STEP 10 |
| A |
|
DUPLICATE CONDITIONS THAT PRODUCE SYMPTOMS
| NEXT |
|
CHECK FOR DTCS* Click here
| Result | Proceed to |
|---|---|
| DTCs are output | A |
| DTCs are not output | B |
| B |
|
GO TO STEP 16 |
| A |
|
REFER TO DTC CHART
Tech Tips
DTCs for the hybrid control system and hybrid battery system are displayed using the same menus on the GTS. It is necessary to check the DTC charts for hybrid control system and hybrid battery system.
Hybrid Control System - DTC chart Click here
Hybrid Battery System - DTC chart Click here
| NEXT |
|
CONDUCT CIRCUIT INSPECTION
| Result | Proceed to |
|---|---|
| Malfunction not confirmed | A |
| Malfunction confirmed | B |
| B |
|
GO TO STEP 13 |
| A |
|
CHECK FOR INTERMITTENT PROBLEMS Click here
| NEXT |
|
IDENTIFY PROBLEM
| NEXT |
|
ADJUST AND/OR REPAIR
| NEXT |
|
CONDUCT CONFIRMATION TEST
| NEXT |
|
| END |
CONDUCT BASIC INSPECTION
| Result | Proceed to |
|---|---|
| Malfunctioning parts not confirmed | A |
| Malfunctioning parts confirmed | B |
| B |
|
GO TO STEP 23 |
| A |
|
CHECK ECU POWER SOURCE CIRCUIT
| NEXT |
|
CONDUCT CIRCUIT INSPECTION
| Result | Proceed to |
|---|---|
| Malfunction not confirmed | A |
| Malfunction confirmed | B |
| B |
|
GO TO STEP 20 |
| A |
|
CHECK FOR INTERMITTENT PROBLEMS Click here
| NEXT |
|
IDENTIFY PROBLEM
| NEXT |
|
ADJUST AND/OR REPAIR
| NEXT |
|
CONDUCT CONFIRMATION TEST
| NEXT |
|
| END |
CONDUCT PARTS INSPECTION
| NEXT |
|
IDENTIFY PROBLEM
| NEXT |
|
ADJUST AND/OR REPAIR
| NEXT |
|
CONDUCT CONFIRMATION TEST
| NEXT |
|
| END |