BACK WINDOW GLASS REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

Use the same procedure for the LHD and RHD vehicle.

PROCEDURE


  1. REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY LH

    Click here

  2. REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. REMOVE FRONT DOOR SCUFF PLATE LH

    Click here

  4. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Tech Tips

    Disconnect the front door opening trim weatherstrip LH to the extent that allows the removal of the luggage compartment trim cover LH.

  6. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tech Tips

    Use the same procedure as for the LH side.

  7. DISCONNECT LUGGAGE COMPARTMENT INNER TRIM COVER LH

    Click here

  8. DISCONNECT LUGGAGE COMPARTMENT INNER TRIM COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

  9. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  10. REMOVE LUGGAGE COMPARTMENT TRIM COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

  11. REMOVE QUARTER TRIM LID SUB-ASSEMBLY LH

    Click here

  12. REMOVE QUARTER TRIM LID SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  13. REMOVE REAR WINDOW SIDE GARNISH LH

    Click here

  14. REMOVE REAR WINDOW SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  15. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY

    Click here

  16. REMOVE BACK WINDOW GLASS


    1. A004I4EE02
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the installation position of the back window glass on the vehicle body.

      Tech Tips

      Apply protective tape to the vehicle body to prevent it from being scratched.

    2. A004I3KE07
      Text in Illustration
      *1 Body
      *2 Moulding
      *3 Back Window Glass
      *a Cut

      Using a knife, cut off the moulding, as shown in the illustration.

      Note


      • Do not damage the vehicle body with the knife.

      • If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the back window glass.

    3. A004II6E03
      Text in Illustration
      *a Matchmark

      Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not needed to be placed if the back window glass will not be reused.

    4. Disconnect the connector.

    5. A004J9EE02
      Text in Illustration
      *1 Back Window Glass Stopper
      *2 Piano Wire

      Pass a piano wire between the vehicle body and back window glass from the interior.

    6. Tie both wire ends to wooden blocks or similar objects.

    7. Cut off the adhesive by pulling the piano wire around the back window glass.

      Note


      • When separating the back window glass, take care not to damage the paint or interior and exterior ornaments.

      • To prevent the package tray from being scratched when removing the back window glass, place a plastic sheet between the piano wire and package tray.

    8. A004HMVE01
      Text in Illustration
      *1 Back Window Glass Stopper

      Using suction cups, disengage the windshield glass stoppers and remove the back window glass.

      Note


      • There are 2 back window glass stoppers on the back window glass, as shown in the illustration. Be careful not to damage the back window glass when cutting off the adhesive.

      • To prevent the back window glass from dropping when performing this operation, be sure to hold the back window glass using suction cups.

  17. REMOVE BACK WINDOW GLASS ADHESIVE DAM


    1. A004IJIE02
      Text in Illustration
      *1 Back Window Glass Adhesive Dam
      *a Back Side

      Using a scraper, remove the back window glass adhesive dam.

      Note


      • Be careful not to damage the back window glass.

      • Be sure to replace the back window glass adhesive dam with a new one.

  18. REMOVE NO. 1 BACK WINDOW MOULDING


    1. A004IW5E02
      Text in Illustration
      *1 No. 1 Back Window Moulding
      *a Back Side

      Using a scraper, remove the No. 1 back window moulding.

      Note


      • Be careful not to damage the back window glass.

      • Be sure to replace the No. 1 back window moulding with a new one.

  19. CLEAN BACK WINDOW GLASS


    1. Using a scraper, remove the adhesive tape and adhesive sticking to the back window glass.

      Note

      Be careful not to damage the back window glass.

    2. A004IB7

      Clean the outer circumference of the back window glass with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Even if using new glass, clean it with a non-residue solvent.

  20. CLEAN VEHICLE BODY


    1. Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        A004KI4E02
        Standard Dimension
        Area Dimension
        a 2.0 mm (0.0787 in.)
        Text in Illustration
        *1 Body - -
        A004K5G Adhesive - -

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.