REAR BRAKE(for Opposed Type Caliper) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RH and LH sides.

  • The procedure listed below is for LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. REMOVE REAR DISC BRAKE PAD KIT


    1. Remove the 2 slide pin clips.

    2. Using a 3 mm pin punch and a hammer, remove the 2 rear No. 1 disc brake rear cylinder slide pins and rear No. 1 disc brake pad support plate.

    3. A004IGBE01
      Text in Illustration
      *a Slide Pin Clip
      *b Rear No. 1 Disc Brake Rear Cylinder Slide Pin
      *c Rear No. 1 Disc Brake Pad Support Plate
      *d Rear Disc Brake Pad

      Remove the rear disc brake pad while pressing on the piston using a wrench.

  4. DISCONNECT REAR FLEXIBLE HOSE LH


    1. A004I5Y

      Remove the union bolt and 2 gaskets and disconnect the rear left flexible hose from the rear disc brake cylinder assembly LH.

  5. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A004KDE

      Remove the 2 bolts and rear disc brake cylinder assembly LH.

  6. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug from the rear disc.

  7. REMOVE REAR DISC


    1. A004IBTE03
      Text in Illustration
      *a Matchmark

      Place matchmarks on the rear disc and rear axle hub.

      Tech Tips

      It is not necessary when replacing the rear disc.

    2. A004HSAE03
      Text in Illustration
      *a Contract
      *b Expand

      Release the parking brake and remove the rear disc.

      Tech Tips

      If it is difficult to remove the rear disc, insert a screwdriver through the hole of rear disc and turn the adjusting screw to contract it.