FRONT BRAKE(for Floating Type Caliper) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RH and LH sides.

  • The procedure listed below is for LH side.

PROCEDURE


  1. INSTALL FRONT DISC


    1. When reusing the disc


      1. Align the matchmarks placed when removing, and install the front disc to the axle hub.

    2. When replacing the front disc


      1. Install a new front disc to the axle hub and measure the disc runout Click here.

    3. Temporarily tighten the hub nut and fix the front disc to the axle hub.

  2. INSTALL CARRIER


    1. A004KFO

      Install the carrier with the 2 new bolts.

      Torque:
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

  3. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. A004J3R

      Apply a light layer of lithium soap base glycol grease to the inner face of the 2 new front disc brake cylinder slide bushes as shown in the illustration.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

  4. INSTALL BUSH


    1. A004IRV

      Apply a light layer of lithium soap base glycol grease to the contact surface of the No. 2 front disc brake cylinder slide pin with a new bush.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

    2. Install the bush to the No. 2 front disc brake cylinder slide pin.

  5. INSTALL NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A004KCM

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the No. 2 front disc brake cylinder slide pin, as shown in the illustration.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

    2. Install the No. 2 front disc brake cylinder slide pin to the carrier.

  6. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A004H7Z

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the front disc brake cylinder slide pin, as shown in the illustration.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

    2. Install the front disc brake cylinder slide pin to the carrier.

  7. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE (LOWER)


    1. A004K8E

      Apply MP grease to the front disc brake pad support plate (lower) as shown in the illustration.

      Text in Illustration
      A004HD0 MP Grease

  8. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE (UPPER)

    Tech Tips

    Use the same procedure as for the front disc brake pad support plate (lower).

  9. INSTALL FRONT DISC BRAKE CYLINDER SUB-ASSEMBLY


    1. A004KDR

      Apply disc brake grease to both sides of the shim.

      Text in Illustration
      A004HD0 Disc Brake Grease

    2. Install the covers (shim) to each front disc brake pad.

    3. Install the disc brake pads, covers (shim) and shims to the carrier.

      A004H0ME04
      Text in Illustration
      *1 Cover (Shim) *2 Shim
      *3 Disc Brake Pad - -

  10. INSTALL FRONT DISC BRAKE CYLINDER SUB-ASSEMBLY


    1. A004I4J

      Install the front disc brake cylinder assembly LH to the carrier with the 2 bolts.

      Torque:
      26 N*m  { 270 kgf*cm, 19 ft.*lbf }

  11. CONNECT NO. 1 FRONT FLEXIBLE HOSE


    1. Install the No. 1 front flexible hose to the disc brake cylinder assembly with 2 new gaskets and the new union bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  12. ADD BRAKE FLUID

    Click here

  13. BLEED BRAKE LINE

    Click here

  14. INSPECT FLUID LEAK

  15. INSPECT FLUID LEVEL

    Click here

  16. INSTALL FRONT WHEEL

    Torque:
    120 N*m  { 1224 kgf*cm, 89 ft.*lbf }