FRONT BRAKE(for Floating Type Caliper) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. DISCONNECT NO. 1 FRONT FLEXIBLE HOSE


    1. A004JG2

      Remove the union bolt, 2 gaskets and disconnect the No. 1 front flexible hose from the disc brake cylinder assembly LH.

  4. REMOVE FRONT DISC BRAKE CYLINDER SUB-ASSEMBLY


    1. A004I4J

      Remove the 2 bolts and front disc brake cylinder sub-assembly.

  5. REMOVE FRONT DISC BRAKE PAD


    1. Remove the disc brake pads from the carrier.

    2. Remove the covers (shims) and shims from each pad.

      A004H0ME04
      Text in Illustration
      *1 Cover (shim) *2 Shim
      *3 Disc Brake Pad - -

  6. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE (UPPER)


    1. A004JI5

      Remove the front disc brake pad support plate (upper) from the carrier.

  7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE (LOWER)


    1. A004K98

      Remove the front disc brake pad support plate (lower) from the carrier.

  8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

    A004KR1

    1. Remove the front disc brake cylinder slide pin from the carrier.

  9. REMOVE NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A004KLN

      Remove the No. 2 front disc brake cylinder slide pin from the carrier.

  10. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. A004IMK

      Remove the 2 front disc brake cylinder slide bushes from the carrier.

  11. REMOVE BUSH


    1. A004KELE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, remove the bush from the pin (B).

  12. REMOVE CARRIER


    1. A004KFO

      Remove the 2 bolts and carrier.

  13. REMOVE FRONT DISC


    1. A004K6OE06
      Text in Illustration
      *a Matchmark

      Place matchmarks on the front disc and front axle hub.

      Tech Tips

      It is not necessary when replacing the disc.

    2. Remove the front disc.