BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

    2. A004KZEE08
      Text in Illustration
      *1 Lock Nut
      *2 Brake Master Cylinder Push Rod Clevis
      *a Push Rod Length

      Set the push rod length as shown in the illustration.

      Push rod length
      155.2 mm (6.11 in.)

    3. Tighten the lock nut.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  2. INSTALL BRAKE BOOSTER ASSEMBLY


    1. Install the 4 nuts to the brake booster assembly.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  3. INSTALL FRONT NO. 2 BRAKE TUBE


    1. Connect 2 clips and install the front No. 2 brake tube.

    2. Using a union nut wrench 12 mm, connect the front No. 2 brake tube from the brake actuator.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Do not bend or damage the brake lines.

      • Do not allow brake lines to twist and interfere with other parts or vehicle body during tightening.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines.

      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

  4. INSTALL FRONT NO. 1 BRAKE TUBE


    1. Connect 2 clips and install the front No. 1 brake tube.

    2. Using a union nut wrench 12 mm, connect the front No. 1 brake tube from the brake actuator.

      Note


      • Do not bend or damage the brake lines.

      • Do not allow brake lines to twist and interfere with other parts or vehicle body during tightening.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines.

      • Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

  5. CONNECT VACUUM TUBE CONNECTOR HOSE

    Click here

  6. INSTALL PUSH ROD PIN

    Click here

  7. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  8. CHECK AND ADJUST BRAKE PEDAL (for Automatic Transmission)

    Click here

  9. CHECK AND ADJUST BRAKE PEDAL (for Manual Transmission)

    Click here

  10. INSTALL TCM (for Automatic Transmission)

    Click here

  11. INSTALL LOWER NO. 1 INSTRUMENT FANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Click here

  12. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

    Click here

  13. INSTALL INSTRUMENT SIDE PANEL LH (w/o Knee Airbag)

    Tech Tips

    Use the same procedure for the LH side as for the RH side Click here.